Introduction to Epoxy Coating

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Epoxy coating is a protective layer applied to surfaces, including wire mesh, to enhance their performance and longevity. Understanding the science behind epoxy coating is crucial for unlocking its potential in various applications.

The Importance of Wire Mesh Performance

Wire mesh serves as a fundamental component in industries such as construction, manufacturing, and agriculture. Its performance directly impacts the overall efficiency, safety, and durability of structures and products.

The Science Behind Epoxy Coating

Epoxy coatings are made of a two-part system consisting of resin and a hardening agent. When combined, they undergo a chemical reaction that creates a durable, cross-linked polymer structure. This molecular arrangement provides epoxy coatings with exceptional properties, such as high adhesion, chemical resistance, and mechanical strength.

Enhancing Wire Mesh Performance with Epoxy Coating

By applying epoxy coating to wire mesh, its performance can be significantly enhanced. The benefits include improved strength, resistance to corrosion and abrasion, increased durability, and protection against environmental factors like moisture, chemicals, and UV radiation. Epoxy coating also helps prevent the formation of rust and extends the lifespan of wire mesh.

Learn more why epoxy coated wire mesh better than aluminium mesh.

Conclusion

Epoxy coating plays a crucial role in enhancing wire mesh performance. Its scientific properties and application techniques provide improved strength, durability, and resistance to environmental factors. By implementing epoxy coating on wire mesh, industries can benefit from increased productivity, cost savings, and extended lifespan of their structures and products.

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YKM Group is the largest wire mesh manufacturing company serving the globe since .

Epoxy Coated Steel Wire and Welded Wire Mesh for Reinforcement

Epoxy coated steel wire and welded wire mesh is an important material in the construction projects, they can supply high load capacity and strength for the concrete or earth ground and various base constructions. Compared with the low carbon steel wires, which is easy corrosion and rust, the epoxy coated supplies outstanding corrosion and rust resistance performance. Additional, they are anti-age and weather resistance to ensure the long service life of the welded wire fabric.

Classification of epoxy coating

• Class A. The coating thickness measurements after curing is higher than 7 mils (175 μm) for both plain and deformed welded wire fabric used for concrete reinforcement. Thickness measurements below 5 mils (125 μm) is should be rejection.
• Class B. The film thickness of coating should be higher than 18 mils (450 μm) after curing for both plain and deformed steel wire and welded wire fabric used in mechanically stabilized earth applications.

EWR-01: Epoxy coated steel wire.

Epoxy coated steel wire.

EWR-02: Epoxy coated welded wire mesh.

Epoxy coated welded wire mesh.

Specifications of epoxy coated welded wire mesh for reinforcement in German standard Ref No. Sth unit Longitudinal wire diameter
(mm) Cross wire diameter
(mm) Pitch of wire
(mm) Mass
(kg/pc) Mass
(kg/m2) Q131 Sheet 5.0 5.0 150 @ 150 22.476 2.091 Q188 Sheet 6.0 6.0 150 @ 150 32.401 3.014 Q221 Sheet 6.5/5.0 6.5 150 @ 150 33.707 3.136 Q295 Sheet 7.5/5.5 7.5 150 @ 150 44.245 1.116 Q378 Sheet 8.5/6 8.5 150 @ 150 66.659 5.157

Standard: DIN 488 German.
Sheet size: mm × mm.

Specifications of epoxy coated welded wire mesh for reinforcement in British standard Ref No. Sth unit Longitudinal wire diameter
(mm) Cross wire diameter
(mm) Pitch of wire No. Of sheet per ton Mass
(kg/m2) A393 Sheet 10 10 200 @ 200 15 6.16 A252 Sheet 8 8 200 @ 200 22 3.95 A193 Sheet 7 7 200 @ 200 29 3.02 A142 Sheet 6 6 200 @ 200 40 2.22 A98 Sheet 5 5 200 @ 200 57 1.54 Standard: BS . Specifications of epoxy coated welded wire mesh for reinforcement in Australia/ New Zealand standard Ref No. Sth unit Longitudinal wire diameter
(mm) Edge wire diameter
(mm) Cross wire diameter
(mm) Mass
(kg/sheet) SL81 (F81) Sheet 7.6 @ 100 7.60 @ 100 7.6 @ 100 105 SL102 (F102) Sheet 9.5 @ 200 6.75 @ 100 9.5 @ 200 80 SL92 (F92) Sheet 8.6 @ 200 6 @ 100 8.6 @ 200 66 SL82 (F82) Sheet 7.6 @ 200 5.37 @ 100 7.6 @ 200 52 SL72 (F72) Sheet 6.75 @ 200 4.77 @ 100 6.75 @ 200 41 SL62 (F62) Sheet 6 @ 200 4.77 @ 100 6 @ 200 33 SL52 (F52) Sheet 4.77 @ 200 4.77 @ 100 4.77 @ 200 21 Standard: AS/NZS : Australia/ New Zealand standard. Sheet size: mm × mm.
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Features of epoxy coated welded wire mesh fabric for reinforcement

• Temperature resistance.
• Corrosion and rust resistance.
• UV resistance.
• Chemical resistance.
• Anti-age.
• Abrasion resistance.
• High strength.
• High load capacity.
• Durable and long service life.

Applications of epoxy coated welded wire mesh fabric

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Epoxy coated steel wire and welded wire mesh fabric is widely use in construction sites for concrete and earth reinforcement.
It can also be used as security fence for warehouse, airport, residence, factory and other places security.

EWR-03: Epoxy coated welded wire mesh for bridge reinforcement.

Epoxy coated welded wire mesh for bridge reinforcement.

EWR-04: Epoxy coated welded wire mesh for concrete ground reinforcement.

Epoxy coated welded wire mesh for concrete ground reinforcement.

EWR-05: Epoxy coated welded wire mesh fabric for protecting orchard.

Epoxy coated welded wire mesh fabric for protecting orchard.

EWR-06: Epoxy coated welded wire mesh for airport security.

Epoxy coated welded wire mesh for airport security.

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