Jan. 13, 2025
10 Questions You Should Ask Before Buying Electrical Insulating Mats
Insulating matting or widely known as electrical rubber mats is one of the most used electrical safety floorings for factories and offices that have operators. And, with your operators constantly working on electrically enabled equipment, having well-insulated flooring would also mean that accident chances are reduced drastically.
But here is the thing, when we are bombarded with so many options, having to know the right standard and specifications will save you a lot of buying hassles. Electrical mats are safety audits complied with measures.
In India, the most updated standard for electrical mats is the Insulation Rubber Mat, IS . And, you would need to adhere to these safety standards to pass your electrical safety audit from the Indian Labour Authorities.
These days, more and more companies are actively engaged in electrical safety. Safety can impact the bottom line and thus smart businesses prioritize electrical safety and embrace it as part of their culture. Electrical safety starts with awareness and identification of hazards.
In manufacturing environments, electrical hazards may include shock, arc flash/blast, and fire. Employees performing electrical work need to understand the requirements of the electrical safety program.
Including the ability to recognize electrical hazards, know safe work practices, and the procedures for protection against these hazards.
Non-electrical workers should also be trained to identify electrical hazards and recognize when electrical work is being performed so they do not put themselves or electrical workers at risk. One of the best ways to limit exposure to electrical hazards is to eliminate energized work whenever possible.
This means placing equipment in an electrically safe working condition and verifying that equipment is de-energized before performing maintenance work.
Even when it comes to workplace owners, the employees and employers must have an active role in facility safety. Electrical insulation matting is one of the key safety factors in ensuring that your facility is electrical hazard-free.
Rubber Mats for Electrical Panels are a lifesaver and a cost-effective precaution for workplace electrical safety.
Here is a complete Step-by-Step Guide to Electrical Insulating Mats.
Well, this is where we at Duratuf have put together our 10 years of Insulating Matting manufacturing experience. And have curated the top 10 things you should always ask before buying an electrical insulation mat.
We at Duratuf do not ensure the cheapest but you should note most cheap electrical rubber mats are made of mixed rubber components with fraudulent voltage resistance ranges. So, going for trusted manufacturers will ensure you get the best price.
Duratuf Electrical Insulation Mats come with a good 2-year warranty. And, this is always a very important factor you should cross-check before buying insulation rubber mats.
Most standard payment terms are 100% advance with the order. However, other payment terms include credit terms subjected to quantity and manufacturer approval.
Always insist on your test certificate working to the voltage you need upon delivery with every insulation mat you purchase. We at Duratuf ensure test certificates with all our electrical insulation mats.
Not all manufacturers provide a customized ordering of electrical insulation mats. But, at Duratuf we provide Custom Formulation| Stencilling| Colour Customization| Custom Dimensions and upon request the installation of the electrical insulation mats. So, we suggest you always find out well about the additional services.
Frankly, we always suggest buying directly from manufacturers or authorized resellers. But, another easy way to purchase high-end electrical insulating mats at competitive prices is www.duratufstore.com
Unless mentioned otherwise, our standard colours for insulating mats are black & blue. But, for customized colours, you should always talk to your manufacturing before setting the payment straight for your insulating mats.
These mats protect the workers in case of accidental leakage of current while working on electrical equipment and provide the technicians with added safety and increased productivity. The use of electrical insulating mats not only safeguards the life of your workers but is also a mandatory requirement by various Safety Audit Agencies as per your national region.
The most recommended mats in India are the Electrical Insulating Mats conforming to IS :. They are approved by the Bureau of Indian Standards (BIS) and carry the ISI Marking on every meter. They are acceptable to all safety audits and government agencies.
And finally!
Each mat carries marking on every meter as per the relevant standard including manufacturer&#;s identity, standard mark, lot no., class & type (if applicable), etc.
Yes, browsing through the internet can be your ultimate solution. But don&#;t you think it is also a little time-consuming?
Every time you will have to type the questions related to electrical insulating mats. Then, you have to visit several websites to get an on-point answer.
Even the most seasoned buyers of insulated matting are sometimes left confused.
Is there an update on the insulating mat certification? What are the safety documents you need to check before buying a rubber insulation mat for business in ? Did the electrical safety inspection rules change?
No more going places. Save your precious time and make a value-adding investment. This blog is going to be your ideal guide on electrical insulating mats frequently asked questions.
These are the Most-Searched Questions about Rubber Insulation Mat on the Internet.
What is the use of electrical matting is the prime question to have. Is insulated matting really worth it? What happens if you do not use electrical insulating mats?
Insulated matting is essentially a protective layer designed for those working around electricity. It acts as a barrier against electric shocks, ensuring the safety of workers in environments with electrical equipment. The electrical mat, primarily made from natural rubber and a mix of polymer compounds, doesn&#;t conduct electricity. Hence, creates a shield that prevents the electric current from passing through. It&#;s an essential safety measure, especially in industries where exposure to electrical hazards is common.
Since insulated matting is a safety equipment in industries, the inspectors are strict about their quality; Here comes the function of rubber insulation mat test certificates. Different parts of the world have distinctive tests, testing methods, and testing authority.
In India, it is the IS standard. The IS standard for insulation mats is known as IS :. It is set by the Bureau of Indian Standards (BIS) to ensure the quality and safety of insulated matting used in electrical installations. IS specifies the requirements for rubber insulating mats to protect workers from electric shock.
These mats are designed to provide electrical resistance and prevent current flow, creating a safe work environment. Always check for compliance with this standard when purchasing insulated matting to guarantee they meet the necessary safety criteria.
Similarly, the other testing standards of a rubber insulating mat are IEC , ASTM D 178, and AS/NZS :.
Check our product ranges to have a better look.
The Electro-Static Discharge or the ESD mat and the electrical insulating mats are poles apart.
They serve different purposes. An ESD mat helps prevent static electricity, safeguarding electronic components during assembly or repair. It conducts static electricity away from the work surface, protecting sensitive devices.
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On the other hand, a rubber insulation mat is designed to provide electrical safety by insulating workers from the ground in environments with potential electrical hazards. It helps prevent electric shocks. In summary, ESD mats manage static electricity for electronics, while insulation mats protect people from electrical shocks.
Each plays a crucial role, with ESD mats focusing on device safety, and insulated matting prioritizing human safety.
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The thickness of the mats determines the resilience of an electrical insulating mat. This is why you should ask your electrical mat suppliers about this point.
The thickness of electrical insulating mats for voltages ranging from 3.3 KV to 11 KV typically varies between 2.0 mm to 3.0 mm. Mats with this thickness effectively isolate workers from the potential dangers of high voltages, ensuring their safety in environments where electrical equipment is present.
The IS electrical insulating mats having a working voltage of 3.3 kV is a Class A type and the one with an 11 kV working voltage is of Class B. The Class C type permits working Voltage up to 33 kV.
At Duratuf, industry experts offer free consultation sessions to guide you further about insulated matting.
You might be wondering what&#;s the worst that can happen. Here is the list:
Testing of electrical insulating mats is a lengthy and rigorous process. These are the tests commonly done by a certified professional to check the capability of an electrical safety mat:
It is quite surprising that rubber of all things can prevent electric shock! Yes, a completely natural product processed to mats has the electrical resistance property. How?
Your answer is: The electrical resistance of a rubber insulation mat comes from its molecular structure. When you stand on a rubber mat, it doesn&#;t conduct electricity, so it stops the flow of electric current.
This is important because if there&#;s a live wire or electrical equipment on the ground, the rubber matting keeps you from becoming a part of an electric circuit.
The insulated matting creates a safety barrier, preventing the electricity from passing through your body and causing harm.
The best thing about installing insulated matting is that you do not have to be an expert in the trade!
Any professional with working knowledge can easily do that.First, clean the surface where you&#;ll place them. Ensure it&#;s dry and smooth. Lay out the mats to see how they fit. Cut if needed. Apply adhesive on the cleaned surface.Second, gently press the mats onto it, starting from one corner. Use a roller to smooth out any bubbles.
Finally, for extra security, add adhesive to the mat edges. Allow it to set according to the adhesive instructions.
And you are done!!!
The ease of cleaning an insulated matting depends on the simplicity of its design. At Duratuf, we are extra cautious about it. Hence, we pay attention to innovation.
Our next-generation designs are simple, effective, visually appealing, and EASY TO CLEAN.
You have to follow these steps:
To clean electrical rubber mats, start by sweeping away loose dirt.
Mix mild soap with water in a bucket.
Dip a soft cloth or sponge in the soapy solution.
Gently scrub the insulated matting, focusing on dirty spots. Avoid harsh chemicals.
Rinse with clean water and dry with a towel. For stubborn stains, use a non-abrasive brush.
Regular cleaning prevents dirt buildup, maintaining the mat&#;s effectiveness. Keep it dry and store it properly to extend its life span. Simple care ensures safety and longevity for your electrical rubber mats.
Duratuf takes pride in being one of the key players in the electrical insulating mats industry. We have supplied high-quality #madeinindia insulated matting to more than projects across 52 countries in the world. We offer an option for customization, which avails you to tailor-make 3 inch thick rubber mat or other thicknesses according to your unique industrial need.
Some of our esteemed clients are:
While our USPs are:
6 warehouses in India and 1 in UAE; Offices in Kolkata, Delhi NCR and Dubai (UAE)
Local channel partners
10,000 sq m ready stock of insulated matting
Safe transportation
Free expert consultation
Do you have more questions about insulated matting in mind? Connect with us today!!!
Are you interested in learning more about Rubber Insulation Sheet? Contact us today to secure an expert consultation!
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