How Much Diesel Does a Forklift Use Per Hour?

A common question asked by many prospective forklifts owners is how much diesel fuel does a unit consume per hour of operation?

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Similar to a car forklift manufacturers test unit performance and provide guided estimates of fuel consumption, however there are a number of factors that may affect a forklifts consumption throughout operation.

This week&#;s blog details how much diesel is consumed by standard Hyster 2T &#; 3.5T counterbalance forklifts, whilst also briefly examining some common factors that need to be taken into account when calculating a forklifts fuel consumption.

How Much Diesel Fuel Does a Forklift Consume?

An example of forklift diesel consumption provided by globally recognised forklift manufacturer Hyster is provided below.

The highly popular versatile Hyster XT forklift series can consume between 2.7L and 3.6L of diesel per hour of operation depending on the lift capacity and engine type.

Fuel consumption values listed above are the average result from A

MIL

268C test course. Variations of plus or minus at least 20% can be expected depending on duty cycle & operator driving habits.

Factors That May Affect Forklift Diesel Fuel Consumption

There are a number of factors that can impact a forklifts fuel consumption.

Four of the main factors are discussed below.

1. Size and Weight of Loads

The size and weight of loads being lifted may have a significant impact on the amount of fuel a forklift consumes whilst in operation.

Generally speaking a forklift will consume more fuel to be able to lift heavier loads or higher distances as the energy requirements for the lift are higher.

2. Travel Distances

Forklifts that have to travel long distances whilst fully loaded are likely to consume more fuel due to the extended travel carry heavy loads.

To reduce fuel consumption it is recommended a site survey is undertaken to optimise the locations of pick-up and drop-off zones as well as travel routes within the facility to ensure they aren&#;t unnecessarily long reducing the overall distances the forklift needs to travel to complete work.

3. Operator Behavior

The way an operator drives a forklift can impact its fuel consumption greatly.

During training operators are advised on best practice to find the right balance between productivity and performance/efficiency.

Operator best practices may include:

• Turning off the machine when it is not in use &#; An idle running forklift is still consuming fuel albeit at a reduced rate, if left running idle for an extended period of time or on multiple occasions throughout a shift the forklifts fuel consumption will be increased without seeing any productivity.
• Gradual Acceleration &#; Rather than depressing a forklifts accelerator pedal rapidly seeking fast acceleration, drivers are trained to gradually depress the pedal for smooth acceleration until maximum speed is reached. Faster acceleration consumes more fuel.

4. Preventative and Routine Maintenance

Planned proper maintenance of a forklift not only keeps the unit functioning optimally can also contribute to lower fuel consumption.

Properly maintaining or replacing old parts such as tyres can significantly lower a forklift fuel consumption.

Damaged or underinflated tyres may require operators to drive a forklift harder, demanding more performance from the unit&#;s engine increasing fuel consumption and decreasing efficiency.

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For owners of diesel forklifts telemetry systems such as ForkTrack from Adaptalift Group&#;s technology partner Speedshield Technologies can monitor and provide accurate fuel level readings for a single forklift or a whole fleet.

By taking a fuel level reading at the start and end of shifts fleet managers and owners can begin to develop a trend of a unit&#;s fuel consumption across shifts and whether the unit is being operated to maximise productivity whilst consuming the least amount of fuel possible.

For more information on how to maximise your forklifts fuel consumption or to find out how your fleet can benefit from ForkTrack fuel level monitoring contact us on 13 22 54 or fill out our contact form.

How much diesel does a forklift use per hour?

Quick answer: around 2.6L per hour of diesel is consumed in a diesel forklift. This is compared to the 3L of their LPG forklift counterparts. 

However, just because they run on less per hour, and diesel fuel is typically lower in price, there are things you can do to get the most out of your fuel that will benefit your efficiency and your bottom line.

What chews up diesel fuel in a forklift?

If you&#;ve ever been in close proximity (or, actually, even a fair distance away from one) you&#;ll know the grit the diesel forklift has, and it&#;s a bit of a giveaway for where the fuel directs its energy. Known for their loud operation and strict outdoor use due to the carbon emission, their torque power is a lot higher than electric and gas powered forklifts which allows them to work on rough terrain, with heavier loads, over longer periods of time. 

Extremely hard working, these machines are often working under a lot of pressure (literally) and this will chew through fuel consumption. However, generally, they hold up a lot longer. This can be for a variety of reasons, but as they are made for heavy duty work for long bouts, it&#;s likely the consistent use of the diesel forklift that keeps the fuel per hour lower. 

With that&#;

What can you do to keep your diesel fuel consumption down in a forklift?

Although by design it holds up quite well on the fuel consumption front, there are ways to keep getting more for your buck on these machines. 

Shut down when not in use

When your diesel forklift isn&#;t in operation it should always be turned off at the ignition and shut completely down. This is a general OH&S requirement for the safety of everyone on site anyway, but it&#;s upshot byproduct is that by not ever leaving it running idle, you are never wasting fuel consumption. 

Gradual acceleration

Much like any vehicle, including your car, keeping the machine at a consistent speed, accelerating gradually and minimising quick spikes to speed will extend your fuel efficiency. As mentioned, the torque on a diesel forklift engine is more than LPG and electric, and for good reason - the hard yakka jobs they&#;re used for require it. But be as gradual as possible in reaching that power capacity. Also, this is best practice for safety. 

Maintenance

You only want the power of the machine to come from the work you need it to do, and not be directed to defects that aren&#;t being looked after. How your machine is running is as conducive to fuel efficiency as any other component of your work with it. This is especially the case for the tyres. If there is tyre damage, it&#;s far more demanding on the engine and you&#;ll be chewing up a lot more fuel than you need. Once again, keeping your machine well maintained is extremely important to the overall safety of the forklift and it&#;s a requirement to keep them in top condition. (We offer spare parts and maintenance services at All Lift. Call us today if you require any assistance). 

Learn more about the different forklift types or browse our range of forklifts for sale.  You may also like: How fast can forklifts go? 

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