Sep. 09, 2024
Jumbo toilet paper rolls, designed for high usage, can often replace 10 or more conventional rolls. This not only lowers maintenance demands and overall expenses but also increases the potential for waste, as it is challenging to oversee each user's consumption.
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It's common knowledge that small thermal paper rolls are produced from jumbo rolls using slitting and rewinding machines. However, do you know the number of small finished rolls that can be created from one jumbo roll? Knowing this can provide insight into the pricing strategy for thermal rolls. This article seeks to address that question!
First, let's ensure you're familiar with the following:
If you grasp these fundamentals, we can delve into the core question.
The 80mm x 80mm thermal roll is notably the most favored size among numerous paper roll dimensions. We regularly dispatch 10-15 containers of these rolls globally each month. This size fits various receipt printers requiring an 80mm width thermal roll, including brands like Epson, NCR, Uniwell, and Sharp. Typically, we utilize 558mm x m jumbo rolls to manufacture the 80mm x 80mm thermal rolls. Thus, the pressing question is: how many 80mm x 80mm thermal rolls can be derived from a single 558mm x m jumbo roll?
From our analysis, it’s evident that the blades slice the jumbo rolls into 7 rows (558mm/79mm=7). Given that each 80mm x 80mm thermal roll encompasses a length of approximately 60m, we can derive 100 rolls (m/60m=100 rolls) per row. Therefore, one jumbo roll can produce approximately 700 rolls (7 rows x 100 rolls/row = 700 rolls).
An alternative means to ascertain the answer is through the following information:
Thus, we deduce approximately 690 rolls (200kg/0.29kg=690 rolls) can be produced from a single jumbo roll. This method accounts for some slight tolerance in the calculations, acknowledging that waste may occur during manufacturing.
The 57mm x 40mm thermal paper roll is another sought-after size. Many clients tend to order this alongside the 80mm x 80mm variant. This size is widely utilized in various applications, including credit card transactions and mobile POS terminals. Typically, we employ a 565mm x m jumbo roll to produce 57mm x 40mm thermal rolls. Consequently, the inquiry arises: how many 57mm x 40mm thermal rolls can emanate from one 565mm x m jumbo roll?
Using a similar calculation method, we ascertain that the blades can slice the jumbo rolls into 10 rows (565mm/56mm=10). Knowing the length of the 57 x 40mm thermal roll is 12m, we can derive 500 rolls (m/12m=500 rolls) per row. Hence, one 565mm x m jumbo roll can yield 5,000 rolls (10 rows x 500 rolls/row = 5,000 rolls).
We can validate our calculations using the weight method:
Consequently, we can ascertain that around 5,000 rolls (200kg/0.04kg=5,000 rolls) can emerge from one jumbo roll.
Grasping the answer to this query is crucial as it assists in determining how many jumbo rolls are required for orders from your clients. This insight also enables you to keep tabs on your production efficiency. For instance, if you're aware that your jumbo roll should yield 5,000 rolls, yet your team only produces 4,900 rolls, your production efficiency rests at 98%.
Are you now clear on these two inquiries?
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