May. 06, 2024
$130.00
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Our Chu's Packaging Supplies Drywall Mesh Tape is ideal for repairing cracks, patching holes, and mending seams common in plaster and drywall installations. It's a must-have for contractors aiming for perfect remodel jobs. Fiberglass mesh tape is much stronger than the commonly used paper tape and doesn’t tear, bubble, or shrink.
Sold in case quantities with 24 or 48 rolls per case.
Please see the full product description below for all available sizes and colors of our mesh tapes.
Concrete is a standard material for many building projects. However, as a porous material, concrete is not ideal for waterproofing or water containment. Extended exposure to water often drastically shortens its lifespan, especially in environments subjected to abrasion, impact, and general wear and tear.
Fibreglass (GRP) linings and coatings offer significant benefits to concrete surfaces and structures. They provide waterproofing, chemical resistance, and abrasion and erosion resistance. Fibreglass also protects from physical impact and stress, making it suitable for a wide range of applications. It bonds extremely well to concrete, offering great utility as a substrate for such applications.
Linings are designed to protect the internal contents of structures (such as fish in a pond or drinking water in a storage tank) from leaking or being contaminated by external pollutants from ground soil and porous substrates.
Typical applications of a fibreglass lining or coating include waterproofing for ponds, walls, and floors of shower rooms, wetrooms, spray-down rooms, and animal storage rooms. More specialized features center on chemical containment spill bunds, potable water features, gutters, gullies, storage tanks, and drainage channels.
Fibreglass is a high-performance waterproofing barrier. Designed to bond strongly to concrete, it offers protection from liquids and other stressors like UV solar rays, vegetative growth, and aggressive chemicals. Fibreglass can also be coated with a variety of topcoat resins, allowing for different pigments and additives (non-slip grit, flame retardants, etc.).
This section details how to apply fibreglass to concrete, including the type of concrete that may be used, its condition, and any necessary preparation work. In short, concrete must be stable, clean, dry, and uniform with no excessively rough or sharp edges before fibreglassing.
Working with fibreglass can be hazardous. The following table shows some of the safety equipment that should be used:
Safety Item | Description |
---|---|
Goggles | Protection for eyes from hazardous liquids and objects |
Dust mask | Protection from inhaled particulates, especially during preparation tasks like sanding |
Chemical mask | Protects from inhaling hazardous chemicals, typically used in enclosed or poorly ventilated spaces |
Nitrile gloves | Chemically resistant gloves for short-term protection when working with chemicals |
Gripper gloves | Thicker gloves for handling glass fibre matting |
Please note that the above table is specific to fibreglass (GRP) work. Additional steps may be required for concrete preparation. Working with concrete can cause health problems, so please take care.
The type of concrete used can determine the extent of preparation work required. Preparation recommendations for concrete are shown below:
Type | Description | Recommendation |
---|---|---|
Breeze Blocks | Ensure joints are filled in. Apply a layer of cement render. | Ensure joints are filled in. Apply a layer of cement render. |
Cement Render | Cement-based covering applied to a base substrate | Allow to dry. Check moisture levels. |
Screed | Cement and sand-based coating applied to a base substrate | Allow to dry. Check moisture levels. Use concrete preparation methods as stated. |
Existing concrete | May include previously mentioned types of concrete or their equivalent | Check moisture levels. If wet, eliminate the moisture source and allow to dry. |
Wet (Fresh) Concrete | Freshly laid concrete demonstrating a high moisture content | Allow to dry. Check moisture levels. |
Paving Slabs | Uniform, flat slabs with small gaps between each block | Ensure joints are filled in. |
Before applying fibreglass to concrete, it must be amenable to bonding. Ensure the surface is clean, dry, and mildly roughened to avoid interference with bonding. Various methods are shown below:
Method | Description | Microcracking Risk | Skill Level |
---|---|---|---|
Sanding | Using sandpaper to remove contaminants and produce a smoother surface | None | Low |
Grinding | Removes laitance, protrusions, and contaminants, producing a smooth surface | None | Moderate |
Abrasive Blasting | Shoots an abrasive in a stream of compressed air to clean and roughen the surface | None | Moderate |
Shotblasting | Uses steel shot to pulverize the concrete leading to a rougher surface | None | Moderate |
Water Jetting | Uses high-pressure water to clean and roughen the surface | None | Low |
Scarifying | Uses toothed washers on a rotating drum to create a striated pattern | Moderate | Moderate-High |
Concrete must have a low moisture content before applying fibreglass, as moisture interferes with chemical bonding. Ensure the concrete is dry. Fresh concrete can take 4-6 weeks to dry without accelerated drying. Check moisture levels with a moisture meter or calcium chloride testing.
Repair any cracks or damages in the concrete surface before coating. Cracks may need to be smoothed down after curing to create a uniform surface. Some grinding or sanding may be required.
After surface preparation, remove any dust and debris to create a clean surface amenable to resin adhesion. Excess dust can prevent a strong bond between the GRP and the surface.
Applying a primer layer enhances adhesion by filling small cracks and pores. It also acts as a moisture-curing layer to block external contaminants. Apply primer with a paintbrush or foam roller.
If you want to learn more, please visit our website adhesive fibreglass mesh.
This section details the laminating and top-coating procedures needed to create a fibreglass covering.
If you want to undertake this work yourself, Resin Library offers a range of fibreglass kits, including repair kits and roofing kits with the necessary materials and tools.
Size and cut the CSM into manageable sections for application. Concrete protection made from GRP typically requires robust protection, often using 450 or 600 gram CSM. Make sure the CSM exceeds the area to which it is being applied.
Mix the resin with catalyst and use a polyester roller to saturate the mixture into the mat. Care should be taken to mix the resin-catalyst mixture thoroughly but without creating excessive air bubbles.
Use a paddle roller to consolidate the laminate, refining the surface and forcing out air bubbles and excess resin. This step is crucial to avoid structural weaknesses.
Let the laminate harden or 'cure.' This allows the resin to crosslink and create a solid structure.
After the laminate has cured, mix the topcoat with catalyst and dye. For flooring applications, consider adding non-slip aggregate during the mixing process.
Apply a single layer of topcoat resin onto the laminated surface. Use a foam roller for larger areas. Ensure not to apply too much resin, as this will create a brittle surface.
Once the topcoat has been applied, allow it to cure. Cure times can vary depending on the conditions but generally range from 2 to 24 hours.
Fibreglass linings and coatings have many applications. We’ve addressed some common questions below:
Q. How do I fibreglass a concrete pond?
A. The same procedure as outlined above can be applied to create a fibreglass pond lining.
Q. What is the procedure for fibreglassing concrete?
A. The video below provides an excellent overview of how to create a fibreglass coating for concrete.
Q. What is the best method for measuring concrete moisture levels?
A. Moisture meters offer more precision and accuracy than calcium tests, which are cheaper and easier but less accurate.
Disclaimer: The information provided on this site is for general informational purposes. Resin Library is not liable for any outcomes. Please seek professional advice before conducting any work.
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