Copper Nickel Pipe Sizes & Applications

Author: Susanna

Nov. 04, 2024

Copper Nickel Pipe Sizes & Applications

Copper Nickel Pipe Sizes & Applications

by AMC

If you are looking for more details, kindly visit HPE.

Posted on September 10, at 12:40 PM

Copper-nickel pipes are popular in many industries because they are strong, durable, and corrosion-resistant. They also have excellent welding properties, making them a great choice for various projects. However, before buying copper-nickel pipes for your needs, it is important to understand the different sizes available. This guide will help you explore the various sizes of copper-nickel tubing in the market to make the best decision for your project.

What is Copper Nickel Pipe?

Copper-nickel (Cu-Ni) pipes are used to connect systems that handle seawater. These pipeline systems include copper-nickel pipes, fittings, flanges, and valves. Two common copper-nickel alloys used in these systems are 90-10 Cu-Ni (90% copper, 10% nickel) and 70-30 Cu-Ni (70% copper, 30% nickel). These alloys are popular because they resist corrosion and biofouling, are strong, and are cost-effective to produce.

Copper Nickel 90/10 is often used in submarines due to its strength. For other applications, the 70-30 Cu-Ni ratio is commonly used.

While there are many materials available, the trend is to use 90-10 Cu-Ni over other alloys like aluminum, brass, or stainless steel for several reasons:

  • Strength and Weldability - Cu-Ni alloys are strong and easy to weld.
  • Corrosion Resistance - They resist corrosion well under stress and don&#;t usually need extra treatments after manufacturing.
  • Proven Reliability - Cu-Ni alloys have a strong track record, with only a few cases of early failure reported over the last 20 years.

Check Out Our Related Blog on - What Is Copper-Nickel Pipe Used For?

Factors to Consider When Selecting Copper Nickel Pipe Sizes

Copper-nickel pipes are available in various sizes to meet industrial needs, particularly in marine and seawater handling systems. These pipes typically range from 1/8 inch to 24 inches in outer diameter (OD), providing options for both small and large-scale applications. The wall thickness of copper-nickel pipes is often specified by a schedule number, such as Sch 10, Sch 40, or Sch 80, which indicates the pipe's thickness and pressure rating. Thicker pipes, like those with a higher schedule number, are designed to handle higher pressure levels. 

Copper-nickel pipes are usually supplied in standard lengths of 6 meters (20 feet) or 12 meters (40 feet), but they can be customized to specific lengths as required by the project. They are available in both seamless and welded types, where seamless pipes are preferred for high-pressure environments due to their strength, and welded pipes are more cost-effective for lower-pressure applications.

Copper-nickel alloy pipes are valued for their strong seawater corrosion resistance, anti-biofouling properties, and durability against erosion-corrosion, making them ideal for marine applications. The two main alloys, 90/10 (Cu-Ni 90/10) and 70/30 (Cu-Ni 70/30), are available in a wide range of sizes, with the choice depending on specific needs for corrosion resistance, strength, and cost. For detailed size options, refer to the copper-nickel pipe size chart.

Additionally, copper-nickel pipes can have different types of ends, such as plain ends (PE), beveled ends (BE), or threaded ends (TE), depending on how they will be connected in the piping system. When selecting the right size of copper-nickel pipe for a project, it is important to consider factors like the required flow rate, pressure rating, and specific environmental conditions to ensure the pipe will perform well and last a long time in service. Understanding these size options and specifications is key to making the right choice for any application involving copper-nickel pipes.

Here is the data formatted into a table for better readability -

OD WT THEORETICAL WEIGHT Nominal inch Actual inch Actual mm Actual inch Actual mm Lb/Ft Kg/m                   SEAMLESS         1/8 0,405 10,29 0,058 1,47 0,24 0,36 1/4 0,54 13,72 0,065 1,65 0,38 0,56 3/8 0,675 17,15 0,065 1,65 0,48 0,72 1/2 0,84 21,34 0,065 1,65 0,61 0,91 3/4 1,05 26,67 0,065 1,65 0,78 1,16 1 1,315 33,4 0,065 1,65 0,99 1,47 1 1/4 1,66 42,16 0,72 1,83 1,39 2,07 1 1/2 1,9 48,26 0,72 1,83 1,60 2,39 2 2,375 60,32 0,083 2,11 2,32 3,45 2 1/2 2,875 73,03 0,083 2,11 2,82 4,20 3 3,5 88,9 0,095 2,41 3,93 5,85 3 1/2 4 101,6 0,095 2,41 4,51 6,71 4 4,5 114,3 0,109 2,77 5,83 8,68 5 5,563 141,3 0,125 3,18 8,29 12,34 6 6,625 168,3 0,134 3,4 10,58 15,75 8 8,625 219,1 0,134 3,4 13,84 20,60     SEAMLESS OR WELDED         10 10,75 273,05 0,134 3,4 17,30 25,75 12 12,75 323,9 0,156 3,96 23,91 35,58 14 14 355,6 0,165 4,19 27,79 41,35 16 16 406,4 0,165 4,19 31,81 47,33 18 18 457 0,18 4,57 39,02 58,07 20 20 508 0,18 4,57 43,42 64,62     WELDED         24 24 610 0,18 4,57 52,22 77,71 30 30 762 0,25 6,35 90,56 134,77

Copper Nickel Pipe Application

Copper-nickel pipes, specifically the engineering grades 90-10 (90% Copper, 10% Nickel) and 70-30 (70% Copper, 30% Nickel), are primarily used in marine environments due to their excellent resistance to seawater corrosion. These pipes are widely employed in seawater piping systems, heat exchangers, and condensers, which are critical components in marine-based industries. The main sectors utilizing these pipes include thermal desalination, offshore oil and gas, power generation, and commercial and naval shipping. Additionally, copper-nickel pipes are utilized in hydraulic systems, including brake tubing, where their corrosion resistance and durability are highly valued.

Alloy Applications 90-10 and 70-30 Cu-Ni Seawater cooling and firewater systems, heat exchangers, condensers and piping, platform riser and leg sheathing, boat hulls, oil coolers, hydraulic tubing, antimicrobial touch surfaces. Cu-30Ni-Cr Forgings, cast seawater pumps and valve components. High Strength Cu-Ni Cu-Ni-Al Shafts and bearing bushes, bolting, pump and valve trim, gears, fasteners. Cu-Ni-Sn Bearings and drill components, subsea connectors, valve actuator stems, lifting nuts, ROV lock-on devices, seawater pump components.

Desalination

Copper-nickel alloys are commonly used in desalination plants that operate with multi-stage flash (MSF) and multiple effect distillation (MED) processes. The selection of the alloy is influenced not only by cost factors but also by the specific corrosion conditions present in different parts of the plant.

Check Out Our Related Blog on - Copper-Nickel Alloys: A Comprehensive Guide

MSF Plant Overview

An MSF (Multi-Stage Flash) desalination plant utilizes a series of tube/plate heat exchangers to convert seawater into fresh water. The process begins with heating brine to approximately 120°C in the brine heater. As the brine travels through the plant, its temperature decreases through various stages, including heat recovery and heat rejection sections.

  • Brine Heater & Heat Recovery - These sections are exposed to hot de-aerated seawater and brine.
  • Heat Rejection - This section uses natural seawater.
  • Tubing Exteriors - Handle water vapor and non-condensable gases throughout the process.

The MSF plant efficiently recovers and utilizes heat, making it a key technology in seawater desalination.

Evaporator shell 90-10 Cu-Ni solid or clad Tubing: - Heat Rejection Cu-Ni30-Fe2-Mn2 - Heat Recovery 70-30 and 90-10 Cu-Ni - Brine Heater 70-30 Cu-Ni, Cu-Ni30-Fe2-Mn2 Tube Plates 90-10 Cu-Ni solid or clad steel Water boxes and flash chamber linings 90-10 Cu-Ni clad steel Piping 90-10 Cu-Ni

MED Plant Overview

There are two main types of MED (Multiple Effect Distillation) plants: one using thermo-compression distillation (TCD) and the other employing mechanical vapor compression (MVD). TCD is more commonly used. MED plants typically feature several evaporator stages and a final heat rejection section. In the process, vapor is introduced into the first evaporator at temperatures around 75°C.

Copper alloys are predominantly used for tubes in the evaporator sections. In these sections, the environment is fully aerated at the top, with decreasing oxygen levels in the lower parts. Copper-nickel alloys are also occasionally used in the final heat recovery exchanger, which operates in a fully aerated environment.

Offshore Oil and Gas

Copper-nickel alloys are extensively used on both platforms and FPSOs (Floating Production Storage and Offloading vessels). These alloys are employed in seawater, cooling, and firewater/deluge systems. They are particularly favored in warmer climates due to their strong resistance to chloride crevice corrosion and stress corrosion cracking.

Power Generation

In power generation, whether in nuclear or fossil-fuelled power plants, copper-nickel alloys play a crucial role in various heat transfer processes. They are used in steam generators, heat exchangers, coolers, condensers, tanks, pipework, valves, and fittings. These alloys are highly effective in diverse environments, including clean seawater with high total dissolved solids, brackish water, freshwater, and cooling tower water.

Shipbuilding and Repair

Copper-nickel alloys, specifically 90-10 and 70-30 grades, were originally developed for naval condensers and seawater piping over 60 years ago. Their continued use in many of the world&#;s navies highlights their exceptional resilience in harsh conditions. These alloys are also employed on FPSOs (Floating Production Storage and Offloading vessels) and in commercial shipping, demonstrating their enduring performance and reliability.

Conclusion

Copper-nickel pipes are prized for their strength, durability, and resistance to corrosion, making them perfect for marine, desalination, power generation, and shipbuilding applications. With a broad range of sizes and types, they cater to various project requirements, from high-pressure to lower-pressure systems. For more details, contact us.

FAQ

What is an 18 mm copper pipe used for?

The 18mm copper pipe elbow fitting is used to connect pipes in water and central heating systems. It helps to make a 45-degree turn in the pipework, joining male and female ends with soldering.

What is copper pipe used for?

Copper pipes are commonly used in water supply and distribution systems due to their strong resistance to corrosion, which helps keep water clean and safe to drink. They work well with both hot and cold water. However, they should not be used with certain chemicals.

What are the advantages of using copper-nickel alloy pipe?

Copper-nickel alloy pipes are prized for their strong seawater corrosion resistance, anti-biofouling properties, and durability against erosion-corrosion, making them ideal for marine applications.


Copper-Nickel Alloys: A Comprehensive Guide

In this blog, we&#;ll explore copper-nickel alloys&#;an essential material that often flies under the radar.

What is Copper Nickel Pipe Used for?

In this article, we'll take a closer look at copper-nickel pipes&#;an important yet often overlooked material.

ASTM A29 - Everything You Need to Know

ASTM A29 is a specification standard published by ASTM International, defining the requirements

B163 Standard Specification for Seamless Nickel and ...

ASTM License Agreement

IMPORTANT- READ THESE TERMS CAREFULLY BEFORE ENTERING THIS ASTM PRODUCT.
By purchasing a subscription and clicking through this agreement, you are entering into a contract, and acknowledge that you have read this License Agreement, that you understand it and agree to be bound by its terms. If you do not agree to the terms of this License Agreement, promptly exit this page without entering the ASTM Product.

1. Ownership:
This Product is copyrighted, both as a compilation and as individual standards, articles and/or documents ("Documents") by ASTM ("ASTM"), 100 Barr Harbor Drive, West Conshohocken, PA - USA, except as may be explicitly noted in the text of the individual Documents. All rights reserved. You (Licensee) have no ownership or other rights in the ASTM Product or in the Documents. This is not a sale; all right, title and interest in the ASTM Product or Documents (in both electronic file and hard copy) belong to ASTM. You may not remove or obscure the copyright notice or other notice contained in the ASTM Product or Documents.

2. Definitions.

A. Types of Licensees:

Contact us to discuss your requirements of Nickel Alloy Condenser Tube. Our experienced sales team can help you identify the options that best suit your needs.

(i) Individual User:
a single unique computer, with an individual IP address;

(ii) Single-Site:
one geographic location or to multiple sites within one city that are part of a single organization unit administered centrally; for example, different campuses of the same university within the same city administered centrally.

(iii) Multi-Site:
an organization or company with independently administered multiple locations within one city; or an organization or company located in more than one city, state or country, with central administration for all locations.

B. Authorized Users:
any individual who has subscribed to this Product; if a Site License, also includes registered students, faculty or staff member, or employee of the Licensee, at the Single or Multiple Site.

3. Limited License.
ASTM grants Licensee a limited, revocable, nonexclusive, non-transferable license to access, by means of one or more authorized IP addresses, and according to the terms of this Agreement, to make the uses permitted and described below, each ASTM Product to which Licensee has subscribed.

A. Specific Licenses:

(i) Individual User:

(a) the right to browse, search, retrieve, display and view the Product;

(b) the right to download, store or print single copies of individual Documents, or portions of such Documents, solely for Licensee's own use. That is, Licensee may access and download an electronic file of a Document (or portion of a Document) for temporary storage on one computer for purposes of viewing, and/or printing one copy of a Document for individual use. Neither the electronic file nor the single hard copy print may be reproduced in anyway. In addition, the electronic file may not be distributed elsewhere over computer networks or otherwise. That is, the electronic file cannot be emailed, downloaded to disk, copied to another hard drive or otherwise shared. The single hard copy print may only be distributed to others for their internal use within your organization; it may not be copied. The individual Document downloaded may not otherwise be sold or resold, rented, leased, lent or sub-licensed.

(ii) Single-Site and Multi-Site Licenses:

(a) the right to browse, search, retrieve, display and view the Product;

(b) the right to download, store or print single copies of individual Documents, or portions of such Documents for the Authorized User's personal use, and to share such copies with other Authorized Users of Licensee within Licensee's computer network;

(c) if an educational institution, Licensee is permitted to provide a hard copy of individual Documents to individual students (Authorized Users) in a class at Licensee's location;

(d) the right to display, download and distribute hard copies of Documents for training Authorized Users or groups of Authorized Users.

(e) Licensee will undertake all necessary authentication and verification processes to ensure only Authorized Users can access the ASTM Product.

(f) Licensee will provide ASTM with a list of authorized IP (numeric IP domain addresses) addresses and, if Multi-Site, a list of authorized sites.

B. Prohibited Uses.

(i) This License describes all permitted uses. Any other use is prohibited, is a violation of this Agreement and can result in immediate termination of this License.

(ii) An Authorized User may not make this Product, or Documents, available to anyone other than another Authorized User, whether by Internet link, or by permitting access through his or her terminal or computer; or by other similar or dissimilar means or arrangements.

(iii) Specifically, no one is authorized to transmit, copy, or distribute any Document in any manner or for any purpose except as described in Section 3 of this License, without ASTM's prior express written permission.  In particular, except as described in Section 3, no one may, without the prior express written permission of ASTM: (a) distribute or forward a copy (electronic or otherwise) of any article, file, or material obtained from any ASTM Product or Document; (b) reproduce or photocopy any standard, article, file, or material from any ASTM Product; (c) alter, modify, adapt, or translate any standard, article, file, or material obtained from any ASTM Product; (d) include any standard, article, file, or material obtained from any ASTM Product or Document in other works or otherwise create any derivative work based on any materials obtained from any ASTM Product or Document; (e) impose any charge for a copy (electronic or otherwise) of any standard,article, file, or material obtained from any ASTM Product or Document, except for normal printing/copying costs where such reproduction is authorized under Section 3; or (f) systematically download, archive, or centrally store substantial portions of standards, articles, files, or material obtained from any ASTM Product or Document. Inclusion of print or electronic copies in coursepacks or electronic reserves, or for distance learning use, is not authorized by this License and is prohibited without ASTM's prior written permission. 

(iv) Licensee may not utilize the Product, or access to the Product, for commercial purposes, including but not limited to the sale of Documents, materials, fee-for-service use of the Product or bulk reproduction or distribution of Documents in any form; nor may Licensee impose special charges on Authorized Users for use of the Product beyond reasonable printing or administrative costs.

C. Copyright Notice. All copies of material from an ASTM Product must bear proper copyright notice in ASTM's name, as shown in the initial page of each standard, article, file or material. Obscuring, deletion or modification of the copyright notice is not permitted. 

4. Detection of Prohibited Uses.

A. Licensee is responsible for taking reasonable measures to prevent prohibited uses, and promptly notify ASTM of any infringements of copyright or prohibited use of which Licensee becomes aware.  Licensee will cooperate with ASTM in investigating any such prohibited uses and will take reasonable steps to ensure the cessation of such activity and to prevent any reoccurrence.

B. Licensee shall use all reasonable efforts to protect the Product from any use that is not permitted under this Agreement, and shall notify ASTM of any use of which it learns or is notified.

5. Continued Access to Product.
ASTM reserves the right to terminate this License, upon written notice, if Licensee materially breaches the terms of this Agreement.  If Licensee fails to pay ASTM any license or subscription fees when due, ASTM will provide the Licensee with a 30-day period within which to cure such breach.  No cure period will be provided for material breaches relating to violations of Section 3 or any other breach likely to cause ASTM irreparable harm.  If Licensee's subscription to an ASTM Product terminates, further access to the online database will be denied. If Licensee or Authorized Users materially breach this License or make prohibited uses of material in any ASTM Product, ASTM reserves the right to deny Licensee any access to the ASTM Product, in ASTM's sole discretion. 

6. Delivery Formats and Service.

A. Some ASTM Products use standard Internet HTML format.  ASTM reserves the right to change such format upon three [3] months' notice to Licensee, although ASTM will make reasonable efforts to use commonly available formats.  The Licensee and the Authorized Users are responsible for obtaining at their expense suitable Internet connections, Web browsers, and licenses for any software necessary to view the ASTM Products.  

B. The ASTM Products are also available in Adobe Acrobat (PDF) format to Licensee and its Authorized Users, who are solely responsible for installing and configuring the appropriate Adobe Acrobat Reader software.   

C. ASTM shall use reasonable efforts to make online access available on a continuous basis.   Availability will be subject to periodic interruption and downtime for server maintenance, software installation or testing, loading new files, and reasons beyond the control of ASTM. ASTM does not guarantee access, and will not be liable for damages or refunds if the Product becomes unavailable temporarily, or if access becomes slow or incomplete due to system back-up procedures, Internet traffic volume, upgrades, overload of requests to servers, general network failures or delays, or any other cause that may from time to time make the Product unavailable for the Licensee or Licensee's Authorized Users.

7. Terms and Fees.

A. The term of this Agreement is _____________ ("Subscription Period"). Access to the Product is for the Subscription Period only. This Agreement will remain in effect thereafter for successive Subscription Periods so long as annual subscription fees, as such may change from time to time, are paid. Licensee and/or ASTM have the right to terminate this Agreement at the end of a Subscription Period by written notice given at least 30 days in advance.

B. Fees:

8. Verification.
ASTM has the right to verify compliance with this Agreement, at its expense, and at any time during the course of normal business hours. To do so, ASTM will engage an independent consultant, subject to a confidentiality agreement, to review Licensee's use of ASTM Product and/or Documents. Licensee agrees to permit access to its information and computer systems for this purpose. Verification will take place upon no less than 15 days notice, during normal business hours and in a manner that does not interfere unreasonably with Licensee's operations. If verification reveals unlicensed or prohibited use of the ASTM Products or Documents, Licensee agrees to reimburse ASTM for the costs incurred in verification and reimburse ASTM for any unlicensed/prohibited uses. By invoking this procedure, ASTM does not waive any of its rights to enforce this Agreement or to protect its intellectual property by any other means permitted by law. Licensee acknowledges and agrees that ASTM may imbed certain identifying or tracking information in the ASTM Products available on the Portal.

9. Passwords:
Licensee must immediately notify ASTM of any known or suspected unauthorized use(s) of its password(s), or any known or suspected breach of security, including the loss, theft unauthorized disclosure of such password or any unauthorized access to or use of the ASTM Product. Licensee is solely responsible for maintaining the confidentiality of its password(s) and for ensuring the authorized access and use of the ASTM Product. Personal accounts/passwords may not be shared.

10. Disclaimer of Warranty:
Unless specified in this Agreement, all express or implied conditions, representations and warranties, including any implied warranty of merchantability, fitness for a particular purpose or non-infringement are disclaimed, except to the extent that these disclaimers are held to be legally invalid.

11. Limitation of Liability:
To the extent not prohibited by law, in no event will ASTM be liable for any loss, damage, lost data or for special, indirect, consequential or punitive damages, however caused regardless of the theory of liability, arising out of or related to the use of the ASTM Product or downloading of the ASTM Documents. In no event will ASTM's liability exceed the amount paid by Licensee under this License Agreement.

12. General.

A. Termination:
This Agreement is effective until terminated. Licensee may terminate this Agreement at any time by destroying all copies (hard, digital or in any media)of the ASTM Documents and terminating all access to the ASTM Product.

B. Governing Law, Venue, and Jurisdiction:
This Agreement shall be interpreted and construed in accordance with the laws of the Commonwealth of Pennsylvania. Licensee agrees to submit to jurisdiction and venue in the state and federal courts of Pennsylvania for any dispute which may arise under this Agreement. Licensee also agrees to waive any claim of immunity it may possess.

C. Integration:
This Agreement is the entire agreement between Licensee and ASTM relating to its subject matter. It supersedes all prior or contemporaneous oral or written communications, proposals, representations and warranties and prevails over any conflicting or additional terms of any quote, order, acknowledgment, or other communication between the parties relating to its subject matter during the term of this Agreement. No modification of this Agreement will be binding, unless in writing and signed by an authorized representative of each party.

D. Assignment:
Licensee may not assign or transfer its rights under this Agreement without the prior written permission of ASTM.

E. Taxes.
Licensee must pay any applicable taxes, other than taxes on ASTM's net income, arising out of Licensee's use of the ASTM Product and/or rights granted under this Agreement.

If you are looking for more details, kindly visit inconel 625 tubing.

4

0

Comments

Please Join Us to post.

0/2000

All Comments ( 0 )

Guest Posts

If you are interested in sending in a Guest Blogger Submission,welcome to write for us!

Your Name: (required)

Your Email: (required)

Subject:

Your Message: (required)