Benefits Of Investing In Sheet Metal Fabrication

Author: Dorinda

Nov. 27, 2024

Construction & Real Estate

Benefits Of Investing In Sheet Metal Fabrication

Your system&#;s ductwork is an essential component for delivering air from heating and cooling units into your home or workplace. Whether you need to manage the comfort level in a restaurant, production facility or home, it&#;s vital that you have ductwork that functions as it should.

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Every home is unique, which is why it should have its own HVAC duct design with sheet metal fabrication that maximizes efficiency and reduces costs. Find out the benefits of investing in sheet metal fabrication for your home or business.

WHAT IS SHEET METAL FABRICATION?

Sheet metal fabrication is the process of using sheet metal to build machines and structures. It involves cutting and burning sheet metal using specialized tools. After the sheet metal parts are formed, they are assembled and welded into place, then sandblasted, primed and painted.

Sheet metal is a durable material that&#;s resistant to corrosion. In environments with a lot of moisture, this durability is especially helpful and can extend the life of the sheet metal structure. In outdoor environments with extreme climates, sheet metal can handle exposure to direct sunlight, rain, heat, snow and other harsh weather conditions for extended periods of time.

Sheet metal is thin and flexible as well, which helps it transform into a variety of different shapes and fittings. In a fabrication setting, sheet metal can be used for several different purposes.

THE BENEFITS OF CUSTOM DUCTWORK

When it comes to HVAC, many home and business owners opt for the fastest and most convenient option. While this may be beneficial certain situations, your heating and cooling needs aren&#;t an area to skimp on, especially when a custom system could save you time and hassle in the long run.

Here are some benefits of custom ductwork:

  • Energy efficiency: Improperly sized and inefficiently sealed ductwork can cost you in energy bills. If your ducts are too small, your system has to work that much harder to efficiently move air through your home or workspace. If the ducts are too large, you may find that certain areas are unevenly cooled or heated, causing you to waste energy in an effort to correct the imbalance.
  • Custom solutions: Large homes and buildings that have experienced many renovations have unique layouts, which can make it difficult to install prefabricated ductwork and have it operate efficiently. Each time the system needs a split in ductwork, the HVAC load is higher and you lose efficiency. Custom ductwork is tailored to your unique layout to minimize excess energy loss.
  • Retrofits: If you already have an HVAC system, running the cooling and heating system into a new addition can be a hassle. With custom ductwork, your system could be retrofitted to effectively heat and cool the new space while also taking the new size and layout into consideration.
  • Minimal damage: If you have a historic home, heating and cooling can be a challenge. Adding an HVAC system and ductwork can destroy the appeal of the home, but you still want efficient cooling and heating. With sheet metal fabrication, however, custom ductwork can be added to your home without impacting its design and layout.

WHAT TO CONSIDER WHEN CHOOSING A SHEET METAL FABRICATOR

If you need a sheet metal fabricator for your home or business, you may be wondering how to determine the best one to meet your needs. Obviously, choosing a professional company is high on your list, but that&#;s not all you need to look for.

When shopping for a sheet metal fabricator, you want to find one with experience. A company that&#;s been in the sheet metal fabrication business for a long time is a must, but they should also have experience with a variety of projects and material types. That way, you can be sure they&#;re up to the task.

Choosing a company with highly-skilled contractors is important as well. You want to know that they have the necessary team to complete the job in a timely manner and they&#;re all qualified to the do the work.

Custom ductwork is a big job and investment, so you only want the best materials and technology. A professional sheet metal fabricator is likely to use the most cutting-edge technology to ensure the efficiency and quality of the fabrication process.

Some companies subcontract part or all of the fabrication process out to another company, which isn&#;t ideal for you. Look for a single company that can handle the entire job, start to finish, for timeliness, cost-effectiveness and consistent quality.

Once you narrow down your choices, do some homework. Check online reviews, find out the rating with the Better Business Bureau and try to get references from previous customers. This is will give you a good idea of what to expect from your prospective sheet metal fabricators. You can also check out the company&#;s certifications or continued education to ensure that they&#;re aware of quality standards in the industry.

METAL FABRICATION AT LEGACY

If you&#;re looking for quality metal fabrication, LEGACY can help. We offer metal fabrication for residential projects using all the latest technology available for metal fabrication in our fully-equipped metal shop. We specialize in cost-effective means of designing and building custom sheet metal projects using aluminum, galvanized sheet metal, stainless steel, copper and black iron, as well as custom fabrication of fiberglass duct boards.

All of our fabrication work is done on-site by highly-trained and qualified technicians, so you never have to worry about the quality of our work. Some of the residential fabrication services we offer include design build duct fabrication, aluminum and stainless-steel ductwork, mobile welding services, grease duct alterations, laundry chute repairs, black iron equipment stands and duct transitions for rooftop package units.

For customers in the Las Vegas area, a qualified technician will visit your home to discuss your needs plan the metal fabrication project. Contact us today to learn more about our sheet metal fabrication projects and get your home running more efficiently!

5 Benefits of Sheet Metal Fabrication

What are the benefits of sheet metal fabrication?

  1. High-precision parts
  2. Custom-built designs
  3. High-capacity production
  4. Durable materials
  5. Modern finish

 

Sheet metal fabrication is one of the most cost-effective options for fashioning different parts and goods out of various metals. Many industries have taken advantage of the benefits of sheet metal fabrication, which has allowed them to craft high-precision parts and a wide range of custom-built designs that perform well.

Compared to other materials, metals have proven to be more durable. Choices like stainless steel, aluminum, high-carbon, or galvanized steel have enabled the production of strong metal parts through cutting, stamping, bending, cold-forming, and other techniques. Aside from the high-tolerances and sleek finishes that are possible with these methods, sheet metal fabrication is ideal for both manufacturer and client. This is because it is low-cost, makes use of durable materials, and can be done at high-capacity. Read on to learn more.

 

High-Precision Parts

Sheet metal fabrication can be categorized into a number of techniques, such as stamping, bending, cutting, blanking, shearing, laser cutting, and many more. All of these are made possible through the expertise of the manufacturer and the efficiency of the equipment or tool that they&#;re using. While many of these techniques can be done manually, making use of automated machinery has become the norm because it creates high-precision parts and designs at specific tolerances required by the user.

High-precision parts are needed in construction, automotive, aviation, healthcare, food and beverage, or even in the production of consumer goods. Computerized machines such as CNC cutting, prototyping, bending, power press, hydraulic shearing are all widely used. They&#;re made with high carbon steel that&#;s capable of forming various manipulations on different sheet metals without a deterioration in quality.

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Custom-Built Designs

Sheet metal fabrication offers creative freedom in coming up with custom-built parts and components. For clients that are looking to transform their concept product into a reality, they can hire a company that performs sheet metal fabrication in order to come up with workable prototypes that can function as close to the finished product as possible.

With this in mind, sheet metal fabrication can be used to come up with innovations in different product designs and uses. For example, aluminum sheet metals can be fabricated into different automotive parts &#; fenders, hoods, trimmings, chassis, suspension, etc. &#; that are sturdier and more lightweight than other materials. Metals can also serve as a viable replacement for customized building materials, such as trimmings, moldings, paneling, cladding, window frames, and many more.

 

High-Capacity Production

Although the lead time for metal fabrication may take up to 8 weeks, this does not take away from the fact that it can be done at high-capacity. If you have a business that&#;s in need of fast production of sheet metal products in bulk, then partnering with a manufacturer that can perform these techniques is your best choice.

High-capacity production of metal parts allows faster distribution of the finished components into the wider market in a short span of time. This also gives the clients the opportunity to test out the products and see if the specifications meet their designated tolerances and intended designs.

From the perspective of the manufacturer, bulk production is low-cost and efficient. With the help of upgraded machinery, they can divert their attention away from post-processing and secondary techniques. Instead, they can focus more on improving current processes and optimizing their rate of production.

 

Durable Materials

As mentioned before, sheet metal products can be made out of steel, galvanized steel, aluminum, cold-rolled steel, stainless, or copper/brass. These alloyed metals have varying properties that have to be considered by manufacturers. They have to look into certain factors such as strength, weldability, ductility, tensile strength, strength-to-weight ratio, machinability, toughness, and the like.

Aluminum, for example, is the most ductile out of all of these alloys because it is lightweight and easy to machine. However, if you&#;re looking for a metal product that has better durability and corrosion-resistant properties, the better choice would be stainless or galvanized steel. Hot-forming is unnecessary, due to their exceptional ductility (the point at which the material can be bent before showing fractures), making room temperature sheet metal fabrication the suitable process.

Using durable materials means that your sheet metal product has a longer shelf life. Alloys like steel or stainless steel, for example, can be recycled multiple times without resulting in quality degradation. Your scrap metal sheets can be reused again in a refinery plant and transformed into new, high-grade products in turn.

 

Modern Finish

Even without any sort of metal coating or surface finishing, sheet metals have a modern and aesthetically-appealing design that can enhance the appearance of any product. Various finishing processes, such as sand-blasting, polishing, grinding, or brushing can lead to different types of surfaces, depending on the customers&#; preferences.

Using modern products brings more value to anything &#; from aircrafts and tuned sports cars to even the most commonplace kitchenware. Likewise, metals also feel premium in every way. Options like galvanized steel and stainless steel don&#;t rust, which retains the luster and shine of your sheet metal products for a much longer time.

 

Key Takeaway

With this guide, you&#;ve learned some of the benefits of sheet metal fabrication. These production techniques have stood the test of time because of their reliability in the world of manufacturing. Sheet metal fabrication leads to high-precision goods that sport a modern finish. Coming up with custom-built designs that are just as functional is another reason that industries look for whenever they&#;re having these types of products made for their processes.

As the leading supplier of metal products and parts in the Philippines, Metal Exponents can help you choose the right sheet metals for any project. Click here to learn more!

5 Benefits of Sheet Metal Fabrication

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