Factors to Consider when Choosing Industrial Hose – Part 1

As industrial equipment gets more complex and powerful, the demand for robust industrial hoses for critical applications is growing. As an engineer or operator, it is imperative to choose the right hose to maximize performance and safety while minimizing costs. However, finding the right rubber hose for applications is often a daunting task for the users. To simplify the selection process, here are a few factors to consider:

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• Environmental Requirements: The key thing to think about here is not necessarily what the hose itself needs to do, but rather what the surroundings of the hose can do to it. This not only means things like UV and ozone, but also extreme temperatures and the variability of those temperatures (cycling); frequency of contact with other materials in the area like lubricant, coolant, oil, acid, etc.; vibration; and potential abrasion. Failure to take all these factors into consideration can lead to hose damage, accelerated aging, and potential safety issues.
• Material Compatibility: Hoses can be manufactured utilizing a wide range of materials, and each comes with its own inherent strengths and weaknesses. The most critical and obvious compatibility requirement is what is going through the hose, but it&#;s important to also consider flow rate requirements, potential abrasion, static creation and discharge, and flexibility of the material. These other factors could change perspective on a material that may meet a technical specification but may fail in practical terms due to underlying issues.
• Pressure: Determining the system pressure and pressure spikes is one of the most significant considerations when selecting a rubber hose. Industrial hoses are available in several types with different pressure ratings. Select the right hose that can accommodate pressure differentials during the operation. Note that pressure ratings and overall performance can change depending on temperature. Some materials or designs may perform well in one environment but poorly in another under the same load.

Choosing the right industrial hose will determine the success of your application. Wrong selection may not only result in equipment damage but could also leads to costly downtime. So far, we have discussed the first three important factors to consider during the selection of industrial hoses. There are many more factors to be discussed! Stay tuned for the next post!

Introduction

Hoses come in different sizes, shapes, and dedicated features. The &#;right&#; hose is the one that caters to &#;your&#; needs. For starters, it comes down to the area size of the industrial you want to use the hose for. 

Identifying and buying the &#;right&#; industrial hose can be overwhelming and require some research. This guide will touch on answers to the most common questions and help you lean toward a compact, flexible, and robust industrial hose.

Size

Hose Diameter

The standard diameter of the hose is 12mm to 14mm. Remember that industrial hose diameter measurements are internal rather than external. The most practical choice is to get a hose with a 12mm width, which is common for industrializing.

Hose Length 

Contrary to naïve misconception, getting a longer industrial hose is not always the best choice. You can easily find 12mm retractable hoses in 20m to 30m. Also, understand that the longer the industrial hose &#; the higher the price point. Not to mention, long hoses tend to be quite heavy, which makes them difficult to carry around. Now, if you plan to cover a lot of space, then you can choose a 30m option.

Temperature

When it comes to hose replacement, you will need to consider ambient temperature and fluid temperature. Opt for a hose that can withstand maximum and minimum system temperatures. Why does fluid temperature matter? It affects the material temperature during operations.

For instance, if a hose has over 150°C in a service pressure with 15 bars &#; it will have to be made of metal instead of elastomers. Consider temperature when you&#;re selecting material and determine how long a material runs at a specific temperature.

Application

The application involves industry standards, environmental elements, and how the hose will be used. There are industry standards that you need to hit specific performance requirements in your country and sector. So, make sure the selected hose is compliant with ISO specifications.

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Medium

When you&#;re selecting an industrial hose, consider the medium or the substance you want to hold and see how it ties together with the applications. Know that some applications need the transfer of specialized chemicals or oils. This means ensuring your hose cover, tube, O-rings, and couplings are suitable for the fluids you want to transfer.

Sure, industrial composite hoses are ideal for transferring petroleum, chemicals, or other hazardous materials. However, your goal should be to figure out the type of liquid you want to use hose during operations. And that&#;s because not every hose can hold and transfer all kinds of liquids.

Pressure

If the pressure is relatively low &#; you&#;ll need an industrial hose with a larger diameter. After installation, understand that not all industrial hoses optimally perform with different pressures. Oftentimes, this compromises operational performance.

So, make sure to define the material and pressure amount that you plan to apply to the industrial hose. If you need a high-pressure industrial hose, you&#;ll need reinforcement for the inner ring to ensure it is robust and doesn&#;t bend easily. 

End 

Make sure to avoid extra hose couplings by reducing coupling ends. This is also a great way to make your hose more sustainable and secure. Also, see how you can improve the overall efficiency of your applications to minimize waste. 

Delivery

You&#;ll need a system for your hose and a reliable partner to get in-house support. It also helps you figure out what you can and cannot do with your hose. You can see hose delivery through the lens of flexibility. Think of the flexibility of industrial hoses in terms of accessibility &#;to&#; and &#;from&#; the liquid source. If the source is fairly distant &#; opt for longer industrial hoses.

Remember, industrial hoses are designed to handle harsh environments and are highly kink-resistant. In , you can find many great options in industrial hoses that can handle some abuse and rugged terrain. You can find industrial hoses easily with different lengths in the market.

What about Special Features and Manufacturer Warranty?

Check out industrial hoses with spray patterns and adjustable nozzles. Opt for more targeted features that can help you use the industrial hose in different conditions. Look for industrial hoses that offer anti-microbial coatings. This will help you avoid bacteria or mold growth in humid environments. 

Industrial hoses come with added reinforcement and metal couplings. You can also get an extended warranty from manufacturers. Research and seek out an extended warranty that shows the confidence of the manufacturer in the reliability and durability of their product. Also, read the manufacturer warranty&#;s terms and conditions, like maintenance requirements and validation.

Summing Up

In hindsight, understand that the ideal industrial hose caters to your specific requirements. So, when you&#;re considering all these discussed factors &#; think beyond length and price. 

It&#;s , and it makes perfect sense to realize and recognize to invest in high-quality industrial hose that can transform your efficiency.

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