Aluminum Extrusion Profiles, Standard or Custom ...

Author: Geoff

Apr. 29, 2024

Aluminum Extrusion Profiles, Standard or Custom ...

Wellste: Your Professional Aluminum Extrusion Profiles Supplier

Aluminium extrusion profiles great strength and durability, corrosion resistance and weightless allow wider range of applications. Wellste can design huge number of aluminium extrusion with various series profiles.

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Aluminium profile accessories are also available if your applications need it. This aluminium extruded profile is engineered along with Wellste rich experience and advanced mechanism. Through this process, we could provide viable solution for your needs.

Wellste as one of the reliable aluminium extruded profiles manufacturers, we are able to produce high performance aluminium extrusion profiles. They are flexible and are definitely cost-effective.

Our aluminium extruded profiles can be applied for building and construction, solar, transportation, home, and offices equipments. With our aluminium extrusion profiles, we could facilitate your demands and satisfy your requirements.

Wellste aluminium extruded profile comes in a wide range of standard shapes and sizes. It is also comes with 15 series to 100 series t slot structural framing profiles. Our aluminium extruded profiles are also created in different thickness. These profiles can be perfectly manufactured as necessitated by the final application.

Wellste professional staff and workers designed aluminium moulding profiles very attentive to details of your design. As a result of, we are able to offer a high quality aluminium profile match with an anodized finish at the most competitive prices.

Wellste serves as your one-stop shop solution for your aluminium extrusion profiles needs. With Wellste you can receive your order on-time.

Also, we help you design your aluminium extrusion profiles that specifically meet what you need. Wellste will worked your designed and engineer the perfect solution for your demands.

Wellste controls the quality everywhere, from raw material selecting, dimensions measuring during production process , to final appearance inspection before packing, all manufacturing procedures data will record on file to guarantee delivery high-class quality to our customers.

Wellste is a professional aluminium extrusion profiles supplier in China, we strive to continuously provide excellence products as we improves our services to each customers we deal.

If you want to personalize alu profile for your next project, look no further, Wellste is your solution. With no hesitation, contact us then.

Aluminum Extrusion Profiles: The Ultimate FAQ Guide

In today’s guide, I will answer all your questions on aluminum extrusion profiles.

So, if you want to be an expert in extruded aluminum profiles, read this guide.

Let’s dive right in.

What Are Aluminum Extrusion Profiles?

Aluminum extrusion profiles are hollow, semi-solid, and solid shapes that you will make from aluminum materials.

You can use the aluminum extrusion profiles to make different things ranging from automobiles to home appliances among others.

Aluminum extrusion profiles

What Is The Significance Of Thermal Treatment Of Aluminum Extrusion Profiles?

You have to pass aluminum extrusion profiles through heat treatment to get the mechanical properties that you desire.

Heat treatment will help in hardening or aging of the aluminum materials thus making them very strong.

You should, however, be careful with the heat treatment and use it according to the right application specifications.

The most common heat treatment options that you will use on aluminum extrusion profiles are:

T4 Heat Treatment

This form of heat treatment option involves tampering from solution temperatures by natural aging or forced air.

T5 Heat Treatment

You can also use the T5 heat treatment option which involves treatment from extrusion temperatures using forced air.

The process goes through artificial aging and is the most common method for aluminum extrusion profile for doors and windows.

T6 Heat Treatment

Here, you will tamper the aluminum extrusion profiles from solution temperature by water under temperatures of 40 degrees centigrade.

In addition to that, you will also complete the heat treatment procedure through artificial aging.

Which Surface Treatments Do You Use On Aluminum Extrusion Profiles?

It is important to have surface treatment on your aluminum extrusion profiles to increase the service life.

Surface treatment will also improve the image or outlook of the aluminum extrusion profiles while increasing corrosion resistance.

Here are some of the surface treatment options that you can have on the aluminum extrusion profiles.

Polished Surface Treatment

This is the process of creating a shiny and smooth surface through chemical action or by rubbing the surface.

Anodized Surface Treatment

You can also opt for anodized surface treatment which involves increasing thickness of the natural oxide layers.

It will help in obtaining higher durability levels and greater strength on the aluminum extrusion profiles.

Powder Coating Surface Treatment

In this case, you will coat the aluminum extrusion profiles with powder to produce thicker coats than the conventional liquid coats.

What Are The Best Materials For Making Aluminum Extrusion Profiles?

Standard aluminum extrusion profile

You ought to be very selective when it comes to choosing the right type of materials for aluminum profile extrusion.

Obviously, since we are producing aluminum extrusion profiles, you will definitely use aluminum materials.

Among the aluminum materials, you should opt for series 6 of the aluminum metal materials.

Among the series 6 aluminum materials, you should opt for aluminum series 6060 and 6063.

The most suitable heat treatment option for aluminum 6060 and 6063 is T5 heat treatment.

What Are The Main Certifications And Standards Of The Aluminum Extrusion Profiles?

You must also maintain very high standards of quality when making the aluminum extrusion profiles.

Your choice for high quality aluminum extrusion profiles will ensure high tolerance levels and increase durability levels.

Here are the main quality standards and certifications that you can use for aluminum extrusion profiles.

How Does Direct Extrusion And Indirect Extrusion Of Aluminum Extrusion Profiles Compare?

Well, the most common method of manufacturing aluminum extrusion profiles is the extrusion method.

In aluminum extrusion methods, you can either opt for direct extrusion or indirect extrusion methods.

Here is a comparison between the direct extrusion method and the indirect extrusion methods.

Aluminum profile extrusion

Direct Extrusion Methods

You can opt for the direct extrusion method of producing aluminum extrusion profiles which is direct extrusion.

You will place the billet in stationary containers and then use a hydraulic press to pass it through die openings.

Here, the aluminum will flow in a similar direction as the flow or travel of the ram.

Indirect Extrusion Methods

You can also opt for indirect extrusion method for making the aluminum extrusion profiles.

Here, you will have the die staying in place as the aluminum billet and container moves in unison.

The ram pressure will force the soft metal to go through the die openings but in the opposite direction.

You can also identify it as the backward extrusion method.

What Are The Benefits Of Using The Aluminum Extrusion Profiles?

You should consider using aluminum extrusion profiles in different applications due to the benefits.

Aluminum extrusion profiles have particular characteristics that improves its working conditions.

Here are the main benefits of using aluminum extrusion profiles.

High Levels Of Corrosion Resistance

Aluminum extrusion profiles are highly resistant to corrosion due to the presence of self-generating anticorrosion agents.

High Malleability

Aluminum extrusion profiles also exhibit high malleability levels allowing proper shaping into various sections.

You do not have to use a lot of energy or tooling in the process of shaping aluminum extrusion profiles thus saving cost.

High Strength To Weight Ratio

Aluminum extrusion profiles exhibit very high to strength ratio despite the fact that it is a light weight metal.

In other words, despite being a light weight metal product, aluminum is a very strong piece of material.

What Are Some Of The Types Of Aluminum Extrusion Profiles?

You can create a very wide range of aluminum extrusion profiles at different shapes and thicknesses.

The aluminum extrusion profiles feature intricate void spacing depending on the end use application.

Here are the main types of aluminum extrusion profiles that you can choose from.

Aluminum profile extrusion

Hollow Beam Profile

This is a variation of the aluminum square profile with a hollow interior that makes it light and strong.

It is the most suitable type of aluminum profile that you can use in fabricating door and windows.

Triangular Aluminum Extrusion Profile

This type of aluminum extrusion profile assumes the triangular shape with a hollow or semi-solid interior.

You can also get a triangular aluminum extrusion profile with a sold interior that will increase strength and weight ratio.

Single Radius Aluminum Extrusion Profile

This type of aluminum extrusion profile has a curved back and two straight surfaces thus making a quarter circle.

It can also be hollow, solid, or semi-solid depending on the application specifications.

L-Shaped Aluminum Extrusion Profile

Just from the name you can note that the L-shaped aluminum extrusion profile assumes the L shape.

It is the simplest form of aluminum extrusion profile that you can use at various angles for reinforcement purposes.

What Are The Main Uses Of The Aluminum Extrusion Profile Sections?

You will use the aluminum extrusion profiles across different industrial applications.

Your choice of aluminum extrusion profile will depend on the application specifications or requirements.

Here are some of the uses or applications of the aluminum extrusion profiles.

Transportation Industry

You will use the aluminum extrusion profiles in the transportation industry especially due to it strength to weight ratio characteristic.

It is the most suitable material for transmission housing, engine blocks, roof rails, and car panels among other key automobile parts.

Construction Industry

You will also use the aluminum extrusion profiles in the construction industry to make key structures on buildings.

It is the most suitable material for making doors and window panels due to high flexibility and strength ratio.

What Is The Main Process Of Manufacturing The Aluminum Extrusion Profiles?

The main process of manufacturing aluminum extrusion profiles is the extrusion process.

In this case, you can either use direct aluminum extrusion process or indirect aluminum extrusion process.

Here is a complete procedure that entails the direct extrusion process of manufacturing aluminum extrusion profiles.

Step One: Preparation Of The Extrusion Process

First, you have to prepare all the relevant materials that you will need in the extrusion process of aluminum.

The most important materials in this case include the aluminum materials and the extrusion machine.

You will need a steel die to help in the manufacturing process of the aluminum extrusion profiles.

Here, you can either shape the die from a H13 steel or use one that is readily available in the warehouse.

As soon as the die is ready, you have to preheat it to temperatures ranging between 450 to 500 degrees centigrade.

Preheating will help increasing maximum flow of metals while boosting the die service life.

Step Two: Extrusion Process

You will proceed with heating of the aluminum billet after cutting it from long logs of aluminum alloys.

In this case, you will need an oven to heat the billet to between 400 to 500 degrees centigrade.

As soon as that is complete, you will transfer the heated billet to the extrusion chamber.

At the extrusion chamber, you will apply a release agent before loading the billet to the extrusion press.

You should also apply the release agent to the ram to prevent it from sticking to the walls of the ram.

After that, you will load the billet into the extrusion press and the extrusion process will commence.

You will depend on the hydraulic ram or press to provide very high pressure of 15,000 tonnes.

The high pressure will force the extruded material to emerge through the die openings.

The emerging materials will assume the shape of the die thus making different shapes of the aluminum extrusion profiles.

Step Three: Quenching And Cooling The Extruded Materials

As soon as the extrusion process is complete, you will run the extruded material over a table.

You will use a water bath or cool air to properly quench the extruded materials.

Since the extruded materials can be very long and exceed the table length, you can cut it using hot saws.

After that, you will allow it to cool to room temperatures before stretching them accordingly.

You will grab the aluminum extrusion from both ends and then stretch to the point where it is straight.

Apart from that, you will also stretch it until it reaches the aluminum extrusion profile specifications.

Step Four: Final Stage

In the final stages, you will cut the aluminum extrusion profile to length according to customers’ specifications.

Apart from that, you will initiate heat treatment on the aluminum extrusions and also apply proper surface treatment.

Heat treatment will enhance the mechanical properties of the aluminum extrusion profiles.]

In addition to that, surface treatment will enhance the appearance of the aluminum extrusion profiles.

How Much Do The Aluminum Extrusions Cost In China?

Well, the cost of aluminum extrusion profiles is often quite affordable especially when getting it from China.

Despite the low cost, you should also note that the price is not constant and will vary accordingly.

There are quite a number of factors which will dictate the price you will pay for aluminum extrusion profiles.

Type Of Aluminum Extrusion Profile

You should note that there are different types of aluminum extrusion profiles which have different price tags.

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In other words, the more complicated aluminum extrusion profiles will cost you more than the simple ones.

Dimensions Of The Aluminum Extrusion Profiles

You will look at the dimensions in terms of size, thickness, length, and also weight of aluminum extrusion profiles.

Implying that, the greater the dimensions of the aluminum extrusion profiles, the higher the cost you will pay.

What Kinds Of Shapes Of Aluminum Extrusion Profiles Do You Have?

The beauty about aluminum extrusion profiles is the fact that you can shape them accordingly.

In other words, you can easily produce the shape of aluminum extrusion profile that you want.

For instance, you can have:

How Can You Reduce The Manufacturing Cost Of The Aluminum Extrusion Profiles?

The Ultimate goal in any manufacturing industry is to produce high quality products at very low costs.

You can apply the same principle in production of aluminum extrusion profiles and reduce costs.

Here are some of the ways of reducing the cost of manufacturing the aluminum extrusion profiles.

Purchasing Raw Materials In Bulk

One of the most suitable modes of reducing cost is purchasing raw materials in bulk from the supplier.

You will take advantage of economies of scale which allows you to get proper discounts for bulk purchases.

Optimizing Machine Operations

You should also optimize the operations of the manufacturing machine to produce maximum aluminum extrusion profiles.

In this case, you will make sure that you reduce downtime and produce optimally within a short time frame.

Have A Proper Design

You should have the most suitable design that will not only meet your specifications but should also be manufacturable.

In other words, you should make proper consultations during the design process to avoid making expensive adjustments later.

Remember, at Wellste, we ensure you get all your aluminum extrusion profiles at affordable prices.

What Are Some Of The Assembly Options For The Aluminum Extrusion Profiles?

After a successful manufacturing process, you should consider assembling the aluminum extrusion profiles.

Apart from the assembly process, you should also think about the modes of packaging the aluminum extrusion profiles.

Here are some of the assembly modes that you can apply on the aluminum extrusion profiles.

  • Inserting rubber strips to the aluminum extrusion profiles
  • You can also mount pop nuts helicoids, and screws among others
  • You might also assemble miscellaneous accessories

Besides, there are many aluminum profile accessories you can use during the assembly process.

Aluminum profile accessories.

Some of these accessories include;

Wellste can supply you with all accessories you need during aluminum extrusion profile assembly.

What Are The Advantages Of Gluing Aluminum Extrusion Profiles?

When joining the pieces of aluminum extrusion profiles, you can use different mode of joining or connection.

Among the joining or connection methods, you can use glue to piece the different parts of the profiles together.

You should consider gluing over other traditional methods such as bolting and welding due to weight issues.

In other words, gluing does not increase the weight of the aluminum extrusion profiles in comparison to bolting.

Apart from that, gluing also makes the structures very strong as the materials hold firm against one another.

In addition to that, you can use it to connect concealed joints or join aluminum extrusion profiles to other materials.

However, before options for any method of joining aluminum extrusion, ensure you evaluate the required mechanical strength.

What Are The Benefits Of Extrusion Process To Manufacture The Aluminum Extrusion Profiles?

You can use different methods to help in the manufacturing process of the aluminum extrusion profiles.

Among the most preferred methods is the extrusion method of aluminum profiles.

Here are the reasons behind the success of extrusion method for aluminum extrusion profiles.

Low Tooling Cost And Versatility

You will spend less in purchasing the right tools for the manufacturing process of aluminum extrusion profiles.

Apart from that, you will also enjoy the freedom of making any shape and size of aluminum extrusion profiles.

Easy To Master

In addition to that, you can easily master the simple steps that aluminum extrusion process entails.

In other words, you do not have to spend much in hiring of expensive labor to manufacture your aluminum extrusion profiles.

What Is The Most Convenient Way Of Handling And Storage Of Aluminum Extrusion Profiles?

You should have the aluminum extrusion profiles stored in the most expedient and safe mode.

Implying that, you have to be very careful when handling and storing the aluminum extrusion profiles.

Here are some of the tips that you can use to properly handle the aluminum extrusion profiles.

Proper Packaging

You should package aluminum in strong papers which will reduce the effect of scratching the aluminum surfaces.

In addition to that, you can use bubble foils which will reduce the impact of bumping against one another.

Avoid Moisture And Water

You should also store the aluminum extrusion profiles in a cool and dry environment without moisture and water.

This will help in reducing the possibility of corrosion on the surface of the aluminum extrusion profiles thus increasing durability.

Climate And Air Temperature

You should maintain low temperatures of +10 degrees centigrade in the storage of aluminum extrusion profiles.

It is also important to avoid any form of contact between aluminum and other metal types.

How Does The Risk Of Condensation Affect The Aluminum Extrusion Profiles?

When looking at the risk of condensation, you have to consider water vapor content, air temperatures, and relative humidity.

In other words, you have to control the above parameters to avoid the condensation on the aluminum extrusion profiles.

The lower the risk of condensation, the better the storage conditions thus boosting the durability.

You will not worry about moisture or water causing or leading to corrosion of aluminum extrusion profiles.

How Can You Reduce The Risk Of Condensation In Aluminum Extrusion Profiles?

You can reduce the risk of condensation through proper acclimatization of the storage conditions.

In other words, you will have to control the air temperature, water vapor content and relative humidity.

You must also place the aluminum extrusion profiles in the original packages until acclimatization is complete.

How Do You Clean The Aluminum Extrusion Profiles?

One of the ways of maintaining the aluminum extrusion profiles is by proper cleaning of the surfaces,

There are cases where different corrosion agents or just dirt may lead to destruction of the aluminum extrusion profiles.

You can avoid destruction of aluminum extraction profiles by cleaning the aluminum extraction profiles well.

First, you must have a proper cleaning schedule that allows you to clean the aluminum extrusion profiles regularly.

When cleaning the aluminum extrusion profiles, you have to use special types of cleaning agents.

In cleaning of soiled surfaces, you will use aqueous solvents including benzene, white spirits, thinner and petroleum.

After cleaning, you should consider applying a finishing treatment on the aluminum extrusion profiles.

Having a finishing treatment will apply the right cover on the surface of the aluminum metals thus increasing protection.

How Much Does Custom Aluminum Extrusion Profiles Cost?

There is no specific price for custom aluminum extrusion profiles.

Some of the main factors that determine the price are:

  • Aluminum material grade
  • Design, shape or configuration
  • Surface treatment
  • Surface finish
  • MOQ
  • Die design
  • Dimensions

For instance, simple geometrical shapes can cost about USD 515. A hollow design of the same size may cost about USD 950.

While, complicated designs of aluminum extrusion profiles will cost even more.

Some of these costs are due to the die design.

Since, hollow aluminum extrusion profile will require 2 piece die. This is not the case for simple geometrical shapes.

Aluminum profile extrusion

What Is Aluminum Extrusion Profiles Die?

These are thick metals that come in different configurations or openings which help you to create a suitable aluminum profile design.

Usually, they are thick and heat treat.

This is to withstand both pressure and heat from hot aluminum billet during the extrusion process.

Basically, it is the die that will determine the shape of aluminum extrusion profile.

Aluminum extrusion dies

Aluminum extrusion dies

Are Aluminum Extrusion Profiles Strong?

Yes, extruded aluminum profiles are very strong.

A reason you can use them in most structural applications.

In fact, they can handle heavy load applications.

What Is Your MOQ For Aluminum Extrusion Profiles?

Wellste has flexible MOQs.

We support both small and large businesses, alongside our OEM clients.

Contact our engineers for exact MOQ – we have very low MOQ.

Will You Help In Shipping Aluminum Extrusion Profiles?

Yes.

We will safely package the aluminum extrusion profiles.

Then arrange for the shipping process.

Our team will help you get cost effective solution.

For inquiries, or assistance, you can talk to us.

Types of Aluminum Heat Treatments

Aluminum heat treatment is a process by which the strength and hardness of a specific subset of aluminum alloys, namely the wrought and cast alloys that are precipitation hardenable, are increased. Precipitation hardenable aluminum alloys include the 2XXX, 6XXX, 7XXX and 8XXX series. In addition, annealing may be required for parts that have experienced strain hardening during their forming process.

The typical aluminum heat treatments are annealing, homogenizing, solution heat treatment, natural aging, and artificial aging (also known as precipitation hardening). Depending on the exact process being used, furnace temperatures can range from 240 to 1000°F. It is important to keep in mind that the heat treating of aluminum is quite different from steel.

Annealing

Aluminum alloys are subject to work hardening, also known as strain hardening. Strain hardening occurs when the aluminum alloy is being shaped by plastic deformation. The plastic deformation causes the grain structures within the aluminum to slide against each other along areas referred to as slip planes. As more and more plastic deformation takes place, there are fewer and fewer slip planes left that are easy to deform. As a result, more force is required to achieve further deformation. When a part has reached this state, it is said to be work hardened. In order to continue plastically deforming the material, the strain hardening has to be removed from the part.

The purpose of annealing is to essentially reset the crystalline grain structure, restoring slip planes and making it possible to continue shaping the part without requiring excess force. To anneal a work hardened aluminum alloy, the metal must be heated to somewhere between 570°F to 770°F for a set amount of time, ranging from just thirty minutes to a full three hours. The time and temperature are depending on two things: the size of the part that is being annealed and the composition of its alloy.

Annealing also relieves internal stresses that can develop in a part during processes such as cold forging or casting, stabilize the dimensions of a part, and resolve issues that result from internal strains (such as warping). Also, annealing can be successfully performed on aluminum alloys that are considered non heat treatable alloys. It is commonly used on aluminum parts that are forged, extruded, or cast.

Homogenizing

Homogenizing is used to redistribute the precipitating elements more evenly throughout an aluminum part. This is typically necessary when working with cast aluminum alloy parts. When the part begins to cool, the outside edge that is in direct contact with the mold will cool first. This results in a skin of aluminum grains, or crystals. As the part continues to cool inward, the result is fairly pure aluminum near the skin and some regions near the center. The alloying elements precipitate out, resulting in the aluminum grains being locked into place. The cast part ends up with some regions being soft and others being strong. This segregation between regions can be reduced and the resulting part rendered more workable for forming by going through the homogenizing process.

An aluminum part is homogenized by raising its temperature to just under its melting point, which is usually between 900°F to 1000°F. After the entire part has reached this homogenizing temperature, it is allowed to slowly cool. The result is a cast part with a uniform internal structure.

Solution Heat Treatment

While the cooling rate is not a factor in annealing, it is a factor in another similar aluminum heat treatment process called solution heat treatment. During the solution heat treatment process, the elements that are responsible for age hardening (which makes the metal part difficult to work with over time) are dissolved. Those dissolved elements then become spheroids, and the result is a homogenized structure. However, the part must be quenched, or rapidly cooled, to preserve that final distribution of dissolved elements in the alloy that was achieved as a result of heat treatment. The part is then much easier to work with. Over time, though, those trapped elements will precipitate out again and cause age hardening.

The exact temperature for solution heat treatment depends on the alloy composition of the aluminum, but it typically occurs somewhere in the range of 825°F to 980°F — but the temperature used must be within ±10°F of the target temperature. If this temperature is not achieved, the solution heat treatment will not be successful. If the temperature is too low, strength will be lost; if the temperature is too high, then the part could end up discolored, critical elements could melt, or there may be increased strain within the part.

Once the part has reached that narrow window for the target temperature, it needs to soak. This soaking time can be anywhere from 10 minutes for a thin part to 12 hours for larger, thicker parts. However, heat treatment specialists do have a general rule of thumb: one hour for every inch of cross-section in the thickness.

Next comes the quenching step. The objective of quenching here is to “freeze” the trapped elements in place, or to cool the aluminum part rapidly enough that the alloying elements do not have a chance to precipitate out as the part cools. Water is the most commonly used quenchant, and typically the most effective quenchant for aluminum alloys.

Any forming that needs to be done to a solution heat treated part should be done very soon after quenching is complete. Otherwise, natural aging will begin and the part will become more difficult to work with. This is the reverse of what happens with heat treated steels, which are extremely brittle and hard after quenching.

Natural Aging

After aluminum has been solution heat treated, the elements that dissolved will begin to precipitate out over time. This causes the grains to lock into position, which in turn increases the natural strength of the aluminum and is called aging.

The natural aging, or age hardening, process takes place at room temperature over a time period of four to five days, with 90% of the hardening occurring within the first day. Because of this effect, aluminum parts often need to be shaped rather quickly after going through a solution heat treatment process.

Artificial Aging, aka Precipitation Hardening

For some aluminum alloys to be able to reach maximum hardness, they need to have the dissolved elements fully precipitated out. Not all aluminum alloys can reach sufficient hardness during natural aging at room temperature. Some can only harden to a certain point, but that can be resolved through precipitation hardening, which is sometimes called artificial aging.

In precipitation hardening, the aluminum is heated to an alloy specific temperature between 240°F and 460°F, within ±5°F of the target temperature. It will then soak for a period of between six to twenty-four hours, followed by cooling to room temperature. The result includes a significant increase in the yield strength of the aluminum, slightly less of an increase in tensile strength, and a decrease in ductility.

Issues with Quenching Aluminum Alloys

As discussed earlier, the goal of quenching is to preserve the dissolved elements in the form that is reached at the end of the actual heating process. If quenching is required as part of aluminum heat treatments, then it is critical to quench the part as soon as it comes out of the heat treatment furnace. A delay of more than 15 seconds can be very detrimental. Having a quenchant tank as close as safely possible to the heat treatment furnace is wise.

Water at ambient temperature is typically used as a quenchant for aluminum alloys, but for more complex shapes with varying cross-sections other quenchants or methods may be considered. Other quenchant options for aluminum include:

  • Boiling water
  • Brine solutions
  • Forced air blasts
  • Still air
  • Polymers
  • Glycols
  • Fast quenching oils

Keep in mind that one of the drawbacks with a fast quench is part distortion (such as warping or twisting) and the development of residual stresses, which makes hot water quenching another common choice.

Aluminum Heat Treatment Furnaces

Almost all of the aluminum heat treatments mentioned above require extremely precise control over temperature in order to achieve the desired effects. This involves the use of high-quality furnaces and ovens that can achieve a uniform temperature distribution, extremely accurate control instruments, and skilled technicians that know how to use the equipment properly.

Not only must the correct temperatures be reached, but the temperature-time cycles for the heat treatment process must possess uniformity and continuity. In addition, the furnace must be designed so that the part being treated achieves a uniform temperature throughout.

ASM2705E

When making aluminum parts for aerospace and automotive applications, the global pyrometry specification ASM2750E (Aerospace Material Specifications) is used. This specification was issued by SAE International and used by Nadcap in certification and auditing of heat treating equipment used in aviation and automotive manufacturing and production. It includes factors such as placement and type of thermocouples used to determine furnace temperature, calibration, and testing system accuracy. An ideal solution for achieving compliance with ASM2705E is the addition of a pyrometry package to support the auditing and testing required.

L&L Furnaces Used for Aluminum Heat Treatments

When it comes to heat treating critical aluminum parts, L&L Special Furnace Co., Inc., offers several different solutions. Furnaces that are well adapted to working with aluminum include:

Each of these ovens can be outfitted with our Aviation Pyrometry Package to support ASM2705E compliance, as well as other options to make sure that you can get the oven that truly meets your aluminum heat treatment needs.

Here is model DRQ246 under factory test, verifying manual load manipulation and timing from solution heating to quench.

https://youtu.be/JhRJQG5EU7Y

Aluminum Heat Treatments – Let L&L Help

Aluminum heat treatments can be complicated processes with very little room for error or delay. That’s why we designed our ovens with ASM2705E in mind. Our ovens include highly accurate controllers and the interior of all of our furnaces is designed to achieve a uniform temperature distribution. We even offer state-of-the-art quench tanks to support precision in that final but crucial step of solution heat treatment.

The ideal solution for customers performing aluminum heat treatments is one of the furnaces that is designed for use with aluminum along with a pyrometry package to support the calibration, testing, and documentation that is required. L&L Special Furnace offers both. Contact us today to find out how we can help you.

If you want to learn more, please visit our website How can aluminum profiles be finished or treated?.

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