May. 27, 2024
,&#;How much fuel does a forklift consume per hour?&#; is a frequently asked question when customers rent or buy a diesel-powered forklift.
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The fuel consumption rate is calculated by the amount of diesel used (unit: litre) continuously by the forklift in 1 hour, denoted by l/h.
Nowadays, the diesel-powered forklift is a popular choice in construction, industry and agriculture.
In Vietnam, the diesel powered forklift is proven to be well-suited with climate conditions and current companies&#; demands.
Typically, the lifting/lowering and handling of material are mostly performed outdoors and on complicated terrains. The diesel powered forklift will be an optimal solution as it offers excellent features, including:
Powerful engine
Long working hours without having to compromise productivity
Maneuverable wheel tire system
Easy repair and maintenance
Flexible and high efficiency
When using a diesel-powered forklift; Operating cost is the first thing that comes to customer&#;s concern. This operating cost includes:
Maintenance cost
Fuel fee
Labour cost
In which, fuel fee is the most concerning expense as it is a frequently incurred amount.
However, there is no exact answer for the fuel consumption rate of diesel-powered forklift as it varies depending on many factors namely:
Max. lifting capacity
Engine type
Actual working conditions
Machine working hours
Operator&#;s skill
This fuel consumption rate is sometimes shown in product&#;s specifications of some manufacturers. However, it is just a relative number which is based on standard conditions.
Let&#;s us take an example:
The forklift is mounted with a 35,4 kW engine; Performing lifting of kg package in a 40m route.
A is the loading location, B is the unloading location
At A, the forklift works at the lifting height of 3m
The travelling speed from A to B is 15 km/h
Unloading at B and return to A with no-load
A basic lifting cycle like this will consume about 2,4 litres of diesel per hour for a professional operator.
Fuel consumption rates per hour for reference:
1ton diesel forklift: 4L ~ 3.3L
1,5ton diesel forklift: 2.5L ~ 3.6L
2ton diesel forklift: 2.6L ~ 3.6L
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2,5ton diesel forklift 2.7L ~ 3.8L
3ton diesel forklift: 2.9L ~ 3.9L
Remarks: The fuel consumption rate of diesel-powered forklift may vary from 10-30% compared with the calculation depending on actual working conditions.
To save cost when using a diesel forklifts, here are some tips:
How long a piece of property lasts depends on how one cares for it. Therefore, the operator plays an important role in the life of a forklift. A professional operator masters usage; maintenance and operation of the equipment . This will help the business save the cost.
Operating forklift in its correct function will help you save the cost and extend the equipment life.
Working overload also chews up fuel consumption and leads to quick deterioration.
It is necessary to carry out maintenance on time as advised by the manufacturer. You should prepare periodic maintenance plans to ensure the machine remains in its best conditions.
For further information and support, please contact our hotline at 486 586
A common question asked by many prospective forklifts owners is how much diesel fuel does a unit consume per hour of operation?
Similar to a car forklift manufacturers test unit performance and provide guided estimates of fuel consumption, however there are a number of factors that may affect a forklifts consumption throughout operation.
This week&#;s blog details how much diesel is consumed by standard Hyster 2T &#; 3.5T counterbalance forklifts, whilst also briefly examining some common factors that need to be taken into account when calculating a forklifts fuel consumption.
An example of forklift diesel consumption provided by globally recognised forklift manufacturer Hyster is provided below.
The highly popular versatile Hyster XT forklift series can consume between 2.7L and 3.6L of diesel per hour of operation depending on the lift capacity and engine type.
MIL
268C test course. Variations of plus or minus at least 20% can be expected depending on duty cycle & operator driving habits.There are a number of factors that can impact a forklifts fuel consumption.
Four of the main factors are discussed below.
1. Size and Weight of Loads
The size and weight of loads being lifted may have a significant impact on the amount of fuel a forklift consumes whilst in operation.
Generally speaking a forklift will consume more fuel to be able to lift heavier loads or higher distances as the energy requirements for the lift are higher.
2. Travel Distances
Forklifts that have to travel long distances whilst fully loaded are likely to consume more fuel due to the extended travel carry heavy loads.
To reduce fuel consumption it is recommended a site survey is undertaken to optimise the locations of pick-up and drop-off zones as well as travel routes within the facility to ensure they aren&#;t unnecessarily long reducing the overall distances the forklift needs to travel to complete work.
3. Operator Behavior
The way an operator drives a forklift can impact its fuel consumption greatly.
During training operators are advised on best practice to find the right balance between productivity and performance/efficiency.
Operator best practices may include:
4. Preventative and Routine Maintenance
Planned proper maintenance of a forklift not only keeps the unit functioning optimally can also contribute to lower fuel consumption.
Properly maintaining or replacing old parts such as tyres can significantly lower a forklift fuel consumption.
Damaged or underinflated tyres may require operators to drive a forklift harder, demanding more performance from the unit&#;s engine increasing fuel consumption and decreasing efficiency.
For owners of diesel forklifts telemetry systems such as ForkTrack from Adaptalift Group&#;s technology partner Speedshield Technologies can monitor and provide accurate fuel level readings for a single forklift or a whole fleet.
By taking a fuel level reading at the start and end of shifts fleet managers and owners can begin to develop a trend of a unit&#;s fuel consumption across shifts and whether the unit is being operated to maximise productivity whilst consuming the least amount of fuel possible.
For more information on how to maximise your forklifts fuel consumption or to find out how your fleet can benefit from ForkTrack fuel level monitoring contact us on 13 22 54 or fill out our contact form.
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