Apr. 29, 2024
A platinized titanium anode is simply a titanium anode coated with platinum or platinum metal oxides. Platinized titanium anodes act as inert anodes and are non-consumable and long lasting. These anodes are insoluble in the electrolyte under the conditions present in electrolysis.
For more information, please visit our website.
Unlike carbon anodes, platinized titanium anodes do not corrode during the aluminum reduction process and do not release CO2, but rather pure oxygen.
At Hele Titanium, we specialize in converting raw titanium into superior titanium anodes, embodying our dedication to excellence and quality. Our refined production process guarantees anodes that surpass industry standards in electrocatalytic efficiency and corrosion resistance. Here is a detailed exploration of our anode production methodology:
Initiating our process, we meticulously select the appropriate titanium substrate from options like plates, sheets, meshes, or rods, guided by the specific requirements outlined in the client’s machining blueprints. This step is crucial as it sets the foundation for the anode’s final characteristics.
Through sandblasting, we enhance the substrate’s surface area, optimize its texture, and eliminate any oxidation remnants. This preparation ensures a uniform and receptive surface for the coating, characterized by a matte finish that enhances coating adhesion and electrochemical performance.
We employ state-of-the-art laser cutting technology to shape the titanium with unparalleled precision, resulting in clean, burr-free edges. This method preserves the substrate’s structural integrity, preventing deformations or fractures and ensuring dimensional accuracy.
The welding process is pivotal in forming the titanium’s ultimate structure. Our skilled technicians use argon arc welding for general substrates, spot welding for plates and sheets, and extensive welding for meshes, tailoring the approach to each substrate’s specifications to achieve optimal structural integrity.
In the acid pickling stage, the substrate is submerged in a 10% oxalic acid solution and heated to a precise temperature to ensure thorough cleansing. This meticulous process removes all oxide films and impurities, resulting in a pristine substrate essential for the subsequent coating phase.
GIANT ANODE contains other products and information you need, so please check it out.
We custom-design the precious metal solution based on the anode’s intended application environment, carefully adjusting the mixture to enhance the anode’s operational quality and extend its lifespan. This bespoke approach ensures the anode’s performance is precisely aligned with application requirements.
The application of precious metals such as Ruthenium-Iridium, Iridium-Tantalum, or Platinum to the substrate is performed with exacting precision. Manual brushing in multiple passes achieves a homogeneous coating thickness of 8-10μm, ensuring consistent electrocatalytic properties across the anode surface.
Next, the substrate undergoes sintering in a custom-designed furnace, where a specific temperature profile develops a crystalline structure, enhancing the bond strength and electrochemical performance. Annealing follows, methodically reducing hardness, relieving internal stresses, and refining the grain structure, culminating in a material optimized for endurance and functionality.
Each anode undergoes stringent testing to validate its durability and performance, adhering to rigorous industry standards. This comprehensive evaluation ensures that every anode is equipped for long-term operational stability and reliability.
After successfully passing all quality control checks, the anodes are meticulously packaged to preserve their integrity during transportation, ensuring they reach our clients in impeccable condition, ready for deployment.
Selecting Hele Titanium as your partner guarantees access to a legacy of precision, quality, and innovation. Our titanium anodes stand as a testament to enduring performance and unparalleled quality, setting the benchmark in the industry.
A platinized titanium anodeplatinized titanium anode is simply a titanium anode coated with platinum or platinum metal oxides. Platinized titanium anodes act as inert anodes and are non-consumable and long lasting. These anodes are insoluble in the electrolyte under the conditions present in electrolysis.
Unlike carbon anodes, platinized titanium anodes do not corrode during the aluminum reduction process and do not release CO2, but rather pure oxygen.
At Hele Titanium, we specialize in converting raw titanium into superior titanium anodes, embodying our dedication to excellence and quality. Our refined production process guarantees anodes that surpass industry standards in electrocatalytic efficiency and corrosion resistance. Here is a detailed exploration of our anode production methodology:
Initiating our process, we meticulously select the appropriate titanium substrate from options like plates, sheets, meshes, or rods, guided by the specific requirements outlined in the client’s machining blueprints. This step is crucial as it sets the foundation for the anode’s final characteristics.
Through sandblasting, we enhance the substrate’s surface area, optimize its texture, and eliminate any oxidation remnants. This preparation ensures a uniform and receptive surface for the coating, characterized by a matte finish that enhances coating adhesion and electrochemical performance.
We employ state-of-the-art laser cutting technology to shape the titanium with unparalleled precision, resulting in clean, burr-free edges. This method preserves the substrate’s structural integrity, preventing deformations or fractures and ensuring dimensional accuracy.
The welding process is pivotal in forming the titanium’s ultimate structure. Our skilled technicians use argon arc welding for general substrates, spot welding for plates and sheets, and extensive welding for meshes, tailoring the approach to each substrate’s specifications to achieve optimal structural integrity.
In the acid pickling stage, the substrate is submerged in a 10% oxalic acid solution and heated to a precise temperature to ensure thorough cleansing. This meticulous process removes all oxide films and impurities, resulting in a pristine substrate essential for the subsequent coating phase.
We custom-design the precious metal solution based on the anode’s intended application environment, carefully adjusting the mixture to enhance the anode’s operational quality and extend its lifespan. This bespoke approach ensures the anode’s performance is precisely aligned with application requirements.
The application of precious metals such as Ruthenium-Iridium, Iridium-Tantalum, or Platinum to the substrate is performed with exacting precision. Manual brushing in multiple passes achieves a homogeneous coating thickness of 8-10μm, ensuring consistent electrocatalytic properties across the anode surface.
Next, the substrate undergoes sintering in a custom-designed furnace, where a specific temperature profile develops a crystalline structure, enhancing the bond strength and electrochemical performance. Annealing follows, methodically reducing hardness, relieving internal stresses, and refining the grain structure, culminating in a material optimized for endurance and functionality.
Each anode undergoes stringent testing to validate its durability and performance, adhering to rigorous industry standards. This comprehensive evaluation ensures that every anode is equipped for long-term operational stability and reliability.
After successfully passing all quality control checks, the anodes are meticulously packaged to preserve their integrity during transportation, ensuring they reach our clients in impeccable condition, ready for deployment.
Selecting Hele Titanium as your partner guarantees access to a legacy of precision, quality, and innovation. Our titanium anodes stand as a testament to enduring performance and unparalleled quality, setting the benchmark in the industry.
Previous: Advantages of Titanium Anodes over Graphite Electrodes
Next: None
If you are interested in sending in a Guest Blogger Submission,welcome to write for us!
All Comments ( 0 )